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A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    12-16 ISSUE 1 

TIG mode 

Connect the TIG torch leads as detailed above. Ensure that a suitable inert gas supply is connected. 

Switch the power switch on the back panel to “ON”. Select the TIG welding mode using the selector 
switch. There is voltage output at both output terminals. 

After the parameters are set appropriately, open the gas valve of the cylinder, the gas valve on the torch 
and adjust the gas regulator to obtain the desired flow rate. The arc will start when the tungsten elec-
trode touches the work piece and is lifted off after touching by between 2-4mm The arc will cease when 
the electrode (torch) is moved away from the work area.  

TIG guides 

The recommended size of tungsten to be used can be selected from the table below 

 

 

 

 

Electrode types 

 

 

 

 

 

 

 

Gas nozzle sizes 

 

 

 

 

 

 

For welder training please contact our welding academy at 

www.wilkinson-welding-academy.com 

 

 

Electrode diameter /mm

 

1.0 

1.6 

2.4 

3.2 

Welding current /A

 

15-80 

70-150 

150-250 

250-400 

Type 

Material to be welded 

Colour 

Thoriated 2% 

DC welding of steel, stainless 
steel and copper 

Red 

Ceriated 

DC welding of steel, stainless 
steel and copper 

Grey 

Lanthanated 

DC welding of steel, stainless 
steel and copper 

Black 

Gas nozzle diameter/mm 

 

Electrode diameter/mm

 

1.0 

9.5 

1.6 / 2.4 

11.1 

3.2 

Summary of Contents for Power Arc 160 PFC

Page 1: ...Operator Manual www jasic co uk Power Arc Series Power Arc 160 PFC JPA 160PFC Power Arc 180 JPA 180SE ...

Page 2: ... Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number _____________________...

Page 3: ...mary supply and welding should be regularly checked for damage and overheating Do not use worn damaged under sized or poorly jointed cables Ensure that you wear the correct protective clothing gloves head and eye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are ...

Page 4: ...s from flash glare and sparks from the welding area Ensure that there are adequate warnings that welding or cutting is taking place Wear suitable protective flame resistant clothing The sparks and spatter from welding hot work pieces and hot equipment can cause fires and burns Welding on closed containers such as tanks drums or pipes can cause them to explode Accidental contact of electrode to met...

Page 5: ... electronic equipment as the magnetic fields may cause damage RF Declaration Equipment that complies with directive 2004 108 EC concerning electromagnetic compatibility EMC and the technical requirements of EN60974 10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system Difficulties may arise in assu...

Page 6: ...rced air cooling system channel can effectively prevent the power devices and control circuits from being damaged by the dust introduced into the machine by the fan The reliability of the machine is greatly improved as a result The streamline design means front and rear panels are naturally Integrated via large radian transition The front and rear panels of the machine and the handle are coated wi...

Page 7: ... of high intensity plastics suitable for working in severe conditions Excellent insulating property Water resistant antistatic and anticorrosion design CONTROLS Front view 1 Overheating LED Overheating LED on indicates that the temperature inside the machine is too high and the machine is under overheating protection status 2 Power LED Power LED on indicates that the power switch of the machine is...

Page 8: ...he manual The equipment should be connected by a suitably qualified competent person Always ensure the equipment has a proper grounding Never connect the machine to the mains supply with the panels removed Output connections Electrode polarity In general when using manual arc welding electrodes the electrode holder is connected the positive terminal and the work return to the negative terminal Alw...

Page 9: ...g activity ensure that you have suitable eye protection and protective clothing Also take the necessary steps to protect any persons within the area MMA After connecting the welding leads as detailed you will need to switch the power switch on the back panel to ON Select MMA by switching to the MMA welding mode There is voltage output at both output terminals Set the amperage on the machine suitab...

Page 10: ...work piece and is lifted off after touching by between 2 4mm The arc will cease when the electrode torch is moved away from the work area TIG guides The recommended size of tungsten to be used can be selected from the table below Electrode types Gas nozzle sizes For welder training please contact our welding academy at www wilkinson welding academy com Electrode diameter mm 1 0 1 6 2 4 3 2 Welding...

Page 11: ...onal maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connections Check for any warnings LEDs and machine operation Monthly examination Disconnect from the main...

Page 12: ... 5 02 8 Welding current range A 10 125 10 160 10 180 Rated duty cycle 400 C 35 35 35 No load voltage V 9 68 9 68 9 68 Overall efficiency 85 Housing protection grade IP 21S Power factor cosφ 0 998 0 7 Size without handle mm 365 135 235 313 130 206 Size with handle 365 135 277 313 130 250 Weight Kg 6 4 4 7 Applicable electrode sizes mm 1 0 3 2 1 0 4 0 Insulation grade F Standard IEC60974 1 Noise db ...

Page 13: ...51 IGBT 22 10059223 Control PCB 7 10059606 Base 23 10043393 Main transformer 8 10044032 Thermal switch 24 10005833 Electrolytic capacitor 9 10021853 Quick socket 25 10006248 Rectifier diode 10 10040930 Knob 26 10037078 Pin insulation cover 11 10037135 Drive transformer 27 10037431 Rectifying PCB 12 10006431 Thermal resistor 28 10044526 Power cord 13 10006474 Relay 29 10043331 Rectifying PCB for PF...

Page 14: ...10043689 Louver 19 10037134 Switching power transformer 6 10059116 Cover 20 10006650 Bridge rectifier 7 10037113 Base 21 10037146 8 10043405 Front panel 22 10043914 Control PCB 9 10044030 Quick socket 23 10054243 Main transformer 10 10040930 Knob 24 10037138 Electrolytic capacitor 11 10037147 25 10006248 Rectifier diode 12 10006431 Thermal resistor 26 10037078 Pin insulation cover 13 10006474 Rela...

Page 15: ...ng waste electrical and electronic equipment abnd its implementation into national law any electrical or electronic which has reached its end of life must be collected separately and disposed of via a suitable recycling facility The owner of the equipment is required to return the equipment to a suitable recycling facility or to Wilkinson Star Limited for the correct recycling of the product ...

Page 16: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 JPA Series Arc 160 PFC Order code JPA 160PFC Arc 180 SE Order code JPA 180SE Wilkinson Star Limited ...

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