Jasic MIG SERIES Operator'S Manual Download Page 10

Installation

5

Unpacking

Check the packaging for any signs of damage.

Carefully remove the machine and retain the packaging until 
the installation is complete.

Location

The  machine  should  be  located  in  a  suitable  position  and 
environment. Care should be taken to avoid moisture, dust, 
steam, oil or corrosive gases

Place  on  a  secure  level  surface  and  ensure  that  there  is 
adequate  clearance  around  the  machine  to  ensure  natural 
airflow.

Input connection

Before  connecting  the  machine  you  should  ensure  that  the 
correct  supply  is  available.  Details  of  the  machine 
requirements can be found on the data plate of the machine 
or in the technical parameters shown in the manual.

The equipment should be connected by a suitably qualified 
competent  person.  Always  ensure  the  equipment  has  a 
proper grounding.

Never  connect  the  machine  to  the  mains  supply  with  the 
panels removed.

Output connections 

Electrode polarity

In  general  when  using  manual  arc  welding  electrodes  the 
electrode  holder  is  connected  the  the  positive  terminal  and 
the work return to the negative terminal. Always consult the 
electrode manufacturer’s data sheet if you have any doubts.

When  using  the  machine  for  TIG  welding  the  TIG  torch 
should be connected to the negative terminal and the work 
return to the positive terminal

MMA welding

Insert  the  cable  plug  with  electrode  holder  into  the  “+” 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise.

Insert  the  cable  plug  of  the  work  return  lead  into  the  “-” 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise

!

MIG Welding

Insert the welding torch into the “Euro connector for torch in 
MIG” output socket on   the front panel of the machine, and 
tighten it.

Install  the  wire  spool 
on the spindle adapter.

Connect  the  cylinder 
equipped  with  the  gas 
regulator  to  the  gas 
inlet on the back panel 
of  the  machine  with  a 
gas hose.

Insert  the  cable  plug 
with  work  clamp  into 
the  “-”  output  terminal 
on  the  front  panel  of 
the  welding  machine, 
a n d  t i g h t e n  i t 
clockwise.

Insert the quick plug of 
t h e  g a s  /  n o  g a s 

9

!

Summary of Contents for MIG SERIES

Page 1: ...wilkinsonstar com MIG Series MIG MAG MMA Compact welding machines Order code JM 200CS OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...eliable VRD function keep the operator safe when the machine is idle Self adaptive arc force technology improves the performance of the machine when using long welding cables Advanced Lift arc ignitio...

Page 7: ...200 MIG 30 200 Welding current range V MMA 20 4 28 MIG 15 5 24 Rated duty cycle 200A 35 No load voltage V 53 Overall efficiency 85 Housing protection grade IP21S Power factor Cos 0 7 Insulation grade...

Page 8: ...tor 5 2T 4T switch key 6 Welding mode selecting switch 7 Gas no gas switch 8 Socket for spool gun torch optional 9 output terminal 10 Euro connector for torch 11 output terminal 12 VRD ON 13 VRD OFF 1...

Page 9: ...1 Push pull torch power source Socket 2 Push pull torch power source Socket 3 9 Null Rear view 1 Input power cord 2 Gas inlet 3 Power switch Side view 1 Handle 2 Wire inch button 3 Gas check button 4...

Page 10: ...sing manual arc welding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if yo...

Page 11: ...ip size of the welding torch and the wire size being used Release the pressure arm of the wire feeder to thread the wire through the guide tube and into the drive roll groove Adjust the pressure arm e...

Page 12: ...sion firstly and then displays the relevant parameters after several seconds Using the Euro TIG torch 2 Switch the welding mode selection switch to TIG 3 Select the desired operating mode using the 2T...

Page 13: ...ce 3 Select the welding mode which needs adjusting by turning the welding mode select switch select the parameter number through the current control knob and select the parameter value through the vol...

Page 14: ...nside of arc welding machine Especially check for build up of dust debris on intake grills main voltage transformer inductance IGBT module the fast recover diode and PCB etc Take care when blowing ele...

Page 15: ...Electrical schematic 7 14...

Page 16: ...Parts list 8 15 1 2 14 15 16 18 19 20 21 6 5 13 22 4 7 8 12 11 10 9 17 23 24 3 27 25 26...

Page 17: ...nk 19 10041427 Handle Line 6 10046146 Machine Cover 20 10041419 Torch connector body 7 10046145 Side cover 21 10041400 Spool gun connector optional 8 10016524 Door catch 22 10040667 Solenoid valve 9 1...

Page 18: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 200CS MIG 200CS Wilkinson Star Limited Issue 1 May 2014 Product is subject to change without notice xvii...

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