Jasic Cut 61 Manual Download Page 11

 11

 

 

Drag Tip Cutting

 

Drag tip cutting is the process of dragging the tip of the torch along the workpiece to cut the metal. 
This is often the easiest way to cut while minimizing heat input but usually only on cutting currents 
of 40amps and below. This technique works best when the material being cut is 5mm or less.

 

Drag tip cutting does require a 

drag

’ 

cutting tip and you need to ensure that the plasma machines 

output amperage is matched to the amperage with the cutting tip.       

 

It can often be helpful to use a non

-

conductive straight edge to help maintain a straight cut. 

 

 

Drag Shield Cap Cutting

 

The drag shield cap option allows the same technique to be used but having the cutting tip            
insulated (shielded) from the material being cut. Using a drag shield cap allows you to rest the torch 
(via the drag cap) on the workpiece while maintaining an optimal 2

-

3mm standoff without touching 

the cutting tip to the material for amperages 40amps and above. (When cutting at above 40amps, 
touching the tip to the work material will adversely affect your cut quality and consumable life).

 

 

When you start to drag cut, you would place the tip/cap of the torch on the workpiece and begin 
dragging (moving) the torch across the workpiece. 

 

You should always start with the torch placed at the farthest point from you and then cut by pulling 
the torch towards you while making sure to keep the torch upright to the material being cut 
throughout the cutting process. 

 

As you are drag cutting ensure you maintain a smooth and consistent travel speed to make a clean, 
precise cut. 

 

 

The main benefits of drag cutting is:

 

 

Much easier for the operator because you don't need to maintain a distance between the 
cutting tip and the workpiece. You can simply drag the end of the plasma torch along a      
template or a straight edge. This process usually ensures  a more accurate cut.

 

 

Drag cutting produces less spatter and blow back and improves the life of the front end torch 
parts.

 

 

Best cut quality for material of 5mm or less.

 

 

 

Description of Drag Cutting 

 

DRAG TIP CUTTING

 

 

 

 

 

 

 

 

 

 

DRAG SHIELD CAP CUTTING

 

Wilkinson Star Technical

 

Summary of Contents for Cut 61

Page 1: ...Wilkinson Star Technical Jasic Cut 61 PT100 Plasma Hand Torch Manual...

Page 2: ...nd protective clothing Also take the necessary steps to protect any persons within the cutting area Index Page Number Jasic Cut 61 with PT100 Plasma Torch Overview 3 PT100 Consumable Breakdowns 4 PT10...

Page 3: ...hine with PT100 6m Plasma Hand Torch Wilkinson Star Technical PT100 Pt No 09721 LG Torch Specifications Duty Cycle 100 Amps at 60 Gas Air Pressure Cutting 70 80 PSI 4 6 5 0 bar Gas Air Flow 420 SCFH 2...

Page 4: ...ip 1 4mm 80 90A Back Striking 10 9 60500 Retaining Cap 30 70A 1 10 60501 Retaining Cap 80A 1 11 60444 Double Pointed Spacer use with items 7 8 only 1 12 51276 10 Contact Tip 1 0mm 40 50A 10 12 51276 1...

Page 5: ...09700 48 Cooling Tube 1 1c 60368 Wrench for Electrode 1 2 09705 Handle c w Switch 1 3 52556 Electrode Back Striking 1 4 60025 Gas Distributor Swirl Ring 30 70A 1 6 51245 09 Contact Cutting Tip 0 9mm...

Page 6: ...tch 1 3 52556 Electrode Back Striking 1 4 60025 Gas Distributor Swirl Ring 30 70A 1 12 51276 10 Contact Tip 1 0mm 40 50A 10 12 51276 11 Contact Tip 1 1mm 50 60A 10 12 51276 12 Contact Tip 1 2mm 60 70A...

Page 7: ...DC at the torch head The torch head encompasses a full set of consumables as shown right these consumables are made up of a cooling tube torch electrode swirl ring for gas distribution cutting tip ret...

Page 8: ...osing the curtain to the welding bay or erecting screens Start the fume extraction unit before beginning cutting operation Ensure machine is used in a well ventilated area if not used in a welding bay...

Page 9: ...ng the air flow The cutting torch may be burned if the air flow is too low Keep the cutting cable away from sharp edges When the workpiece is nearly cut off slow down the cutting speed and release the...

Page 10: ...ing the tip across the workpiece You should always start with the torch placed at farthest point from you and then cut by pulling the torch towards you Make sure to keep the torch upright to the mater...

Page 11: ...above When cutting at above 40amps touching the tip to the work material will adversely affect your cut quality and consumable life When you start to drag cut you would place the tip cap of the torch...

Page 12: ...uld be held at a 90 perpendicular angle approximately 12mm or more above the workpiece Begin by establishing the pilot arc and slowly move the torch towards the workpiece until the cutting arc transfe...

Page 13: ...ay depend on the gouging tip profile To create a wider groove you can oscillate the plasma torch side to side in a half moon sequence while maintaining a constant smooth travel speed The gouge created...

Page 14: ...t further for cutting in corners using patterns or in tight areas It is generally best to start a cut from the edge of the plate hold the torch at 90 to the edge of the workpiece Press the trigger and...

Page 15: ...are considered a better option than single phase compressors The accessories used with the compressor are also important providing the correct air pressure air flow which is moisture and oil free is c...

Page 16: ...16 Issue 2 November 2020 Jasic co uk Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester United Kingdom M28 2WD Telephone 0044 0 161 728 7900 Email sales wilkinsonstar com...

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