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17

Table 5-3: Troubleshooting for ARC200D

225

RC250D

226

RC250

227

 (Z

)/A

(

Z

)

/A

 

(

Z

)

 

The power indicator does
not illuminate;
the fan does not work;
no welding output. 

The power indicator
illuminates;
the fan does not work;
no welding output.

the output current is unstable
or  cannot  be  controlled  by
potentiometer when welding.

the power indicator is
normal;
no welding output.

The 220V indicator illuminates
when  connecting  the  machine
to AC 380V 

(

only for Z225 and

Z226

)

Malfunction Phenomena

Cause and Solution

The fan works;

The fan works;

Excessive spatter in MMA
welding.

a. Make sure that the power switch is closed.

b. Make sure that the input voltage is normal.

a. The wire connecting the power switch with the power PCB breaks is loosely

connected. Tighten it.

    
b. The 24V relay on the power PCB is damaged or not closed. Check the 24V power
    supply and the relay. Replace the relay if necessary.

a. Check if the current adjustment potentiometer is damaged, and replace it if
    necessary.
b. Check all joints 

(

esp. connectors

for reliable connection.

a. The mains voltage is below AC 310V. Check if there is any high-power machine
    working nearby, which leads to the low mains voltage.
b. Check if the chip for judging voltage switching IC5 on the top PCB is damaged,
    and replace it if necessary.

a.  Delay  circuit  is  added  for  this  machine  to  improve  the  reliability,  so  there  is  no
    output within 5 seconds after the machine is powered on, while the fan and power
    indicator appear normal. If there is still no output after 10 seconds or a longer time
    after the machine is powered on, do the following checking.
b. Check if the connecting wires inside the machine are reliably connected.
c. Open circuit or poor contact problems exit at the joints of output terminals.

1

)

Themachine is under overheating protection. In this condition, it is unnecessary

    to pull out the power plug, and it will recover automatically after 5~10 minutes
     when the machine is cooled down. 

 

e. The protection indicator does not illuminate

Shut down the machine, and check

    with a multimeter whether the two output terminals are short circuited. If so, check
    if any of the diode or transformer on the center PCB is damaged or short circuited.
    Replace them if necessary.

d. The overheating protection indicator illuminates: 

2

)

 Check if the thermal switch is damaged, and replace it if necessary.

The output polarity connection is incorrect. Exchange the polarity.

5. TROUBLESHOOTING

Summary of Contents for Arc 140

Page 1: ...MODEL ARC200 Z104 ARC200 Z276 ARC140 Z269 ARC200D Z225 ARC250D Z226 ARC250 Z227 INVERTER WELDER OPERATOR S MANUAL ...

Page 2: ......

Page 3: ... JASIC TECHNOLOGY CO LTD Address No 3 Qinglan 1st Road Pingshan District Shenzhen Guangdong China Postcode 518118 Tel 0755 29651666 Fax 0755 27364108 Website http www jasictech com E mail sales jasictech com Version A0 ...

Page 4: ...ials to avoid a fire Make ensure there are no inflammables near the welding position to avoid a fire Beware of explosion Do not install the machine in an environment with explosive gas to avoid an explosion Replacing the components can be dangerous Only professionals can replace the components of the machine Make sure the connecting wires inside the machine are correctly connected after replacing ...

Page 5: ...evere scald Do not touch hot workpiece with bare hands Cool the welding torch for a while after continuously working Excessive noise does great harm to people s hearing Wear ear covers or other hearing protectors when welding Give warning to onlooker that noise may be potentially hazardous to hearing Moving parts may injure your body Please keep away from moving parts like fan Each door panel cove...

Page 6: ...TABLE OF CONTENTS ...

Page 7: ...Product code Vacancy single voltage D double voltage Code for rated output current Inverter DC MMA welder Figure 1 1 Model coding 1 2 Technical parameters Table 1 1 General technical parameters Items Models Air cooling Single phase AC230V 50Hz ARC140 Z269 Rated input power KW Cooling mode Insulation grade Power factor Rated input capacity KVA Rated input power supply Welding current range A Arc fo...

Page 8: ... 430 168 312 312 143 256 430 168 312 430 168 312 430 168 312 430 168 312 5 0 4 8 8 0 9 6 9 6 9 6 1 3 Size and weight Table 1 2 Overall size and weight of the machine Model Overall size L W H Figure 1 2 Appearance and size of the machine Unit mm 1 GENERAL DESCRIPTION W L H Z104 OC H W H W ...

Page 9: ...r s manual Table 1 4 Configuration of ARC200 104 Z Table 1 5 Configuration of ARC200 276 Z Material code Specification Quantity pcs Remark Standard configuration ARC series Standard configuration Standard configuration 1 2 1 Name Welding machine Quick plug Operator s manual Specification Quantity pcs Remark Standard configuration ARC series Standard configuration Standard configuration 1 2 1 Name ...

Page 10: ...lack DKJ35 50 black DKJ35 50 black Great reduction in magnetic and resistance loss obviously enhances the welding efficiency and energy saving effect Advanced VMOS or IGBT inverter technology High inverter frequency greatly reduces the volume and weight of the welding machine Working frequency is beyond audiorange which almost eliminates noise pollution Leading control mode Advanced control techno...

Page 11: ... Duty cycle Figure 1 6 Output characteristic curves 1 Duty cycle ARC140 Z269 ARC200 Z104 ARC200D Z225 ARC250D Z226 ARC200 Z276 ARC250 Z277 2 Output characteristics External characteristic of maximum output External characteristic of minimum output Relationship with ratedload 1 GENERAL DESCRIPTION ...

Page 12: ...o output terminal and the workpiece to output terminal DCEP Connect the electrode holder to output terminal and the work clamp to output terminal Figure 2 1 Connection of output cable Figure 2 2 Connection of quick plug 1 Connection of input cable A primary power supply cable is available for this welding machine Connect the power supply cable to the rated input power The primary cable should be t...

Page 13: ...ode clip the electrode and then welding can be carried out by short circuit arc starting For welding parameters please refer to the table below Table 2 1 Welding parameters table for reference only Electrode dia mm Recommended welding current A Recommended welding voltage V Note This table is suitable for mild steel welding For other materials consult related materials and welding process for refe...

Page 14: ...ding output cable Overheating indicator Current control knob To adjust the output current value terminal output To connect the welding output cable 3 1 2 3 No Part name Function Power switch To control the ON OFF of the input power of the machine Cable For power supply input Cooling fan For heat dissipation through forced air cooling To indicate the temperature inside the machine is too high and t...

Page 15: ...the machine is powered on when it illuminates terminal output To connect the welding output cable Current control knob To adjust the output current value terminal output To connect the welding output cable 6 Digital meter To display the welding current Abnormity indicator To indicate the machine is under overcurrent or overheating protection status when it illuminates Figure 3 3 Front panel of Z10...

Page 16: ... power of the machine Cable For power supply input Cooling fan For heat dissipation through forced air cooling 3 4 Panel functions of ARC200 Z276 7 Figure 3 6 Back panel of Z276 Figure 3 5 Front panel of Z276 Arc force control knob To adjust the arc force current value Overheating indicator To indicate the temperature inside the machine is too high and the machine is under overheating protection s...

Page 17: ... To connect the welding output cable Current control knob To adjust the output current value terminal output To connect the welding output cable 6 Digital meter To display the welding current 7 Arc force control knob To adjust the arc force current value Overheating indicator To indicate the temperature inside the machine is too high and the machine is under overheating protection status when it i...

Page 18: ...display the welding current 7 Arc force control knob To adjust the arc force current value Overcurrent indicator To indicate the machine is under overcurrent protection status when it illuminates 1 2 3 No Part name Function Power switch To control the ON OFF of the input power of the machine Cable For power supply input Cooling fan For heat dissipation through forced air cooling 3 6 Panel function...

Page 19: ...he machine enclosure has color fading or overheating problems Whether the fan sounds normal when the machine is running Whether there is abnormal smell abnormal vibration or noise when the machine is running Earth cable Welding cable Whether the grounding wires including workpiece GND wire and welding machine GND wire break off Whether the insulating layer of the cable is worn or the conductive pa...

Page 20: ...sionals to ensure safety Thepower of the switching box and the welding machine should be shut down before periodic check to avoid personal injury accidents such as electric shock and burns Due to the discharge of capacitors checking should be carried out 5 minutes after the machine is powered off Tips ...

Page 21: ... a Make sure that the mains voltage is normal b Make sure that the input cable is reliably connected to the power switch and that the power switch can be switched on or off normally c Check whether any of the silicon bridge MOS tube or rectifier diode are damaged and whether the gate resistor is burned out Replace them if necessary d Check whether the connecting wires on PCBs are reliably connecte...

Page 22: ...e the machine is under overheating protection In this condition it is unnecessary to pull out the power plug and it will recover automatically after 5 10 minutes when the machine is cooled down d The protection indicator does not illuminate and there is no output Pull out the thermal switch and check if there is no load voltage If there is the thermal switch is damaged Otherwise connect the metal ...

Page 23: ...ine working nearby which leads to the low mains voltage b Check if the chip for judging voltage switching IC5 on the top PCB is damaged and replace it if necessary a Delay circuit is added for this machine to improve the reliability so there is no output within 5 seconds after the machine is powered on while the fan and power indicator appear normal If there is still no output after 10 seconds or ...

Page 24: ...SHENZHEN JASIC TECHNOLOGY CO LTD No 3 Qinglan 1st Road Pingshan District Shenzhen Guangdong China www jasictech com ...

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