Jarvis 425-16 Operation Instructions Manual Download Page 16

Model 425--16

page 16 of 16

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.

[email protected]

TEL. 860-347-7271 FAX. 860-347-6978 WWW.

jarvisproducts.com

JARVIS

6225030::.

®

5.7.1 The dowel pin must be pushed out from the

smaller hole in the clevis housing through

the larger hole in the clevis housing.

5.8 Remove both links (item 45).

5.9 Clean and inspect all parts for wear and replace

as necessary.

6 LINK ASSEMBLY:

6.1 Reverse steps and procedures outlined in

section 5.

See notes below.

6.1.1 Apply

Jarvis

1

315 White Grease

to dowel

pin (item 49) and sliding surfaces of links

(item 45) before inserting into clevis

housing (item 51).

6.1.2 Use a pin punch through the small hole in

the clevis housing (item 51) to align the

yoke (item 48) and links (item 45) as you

press dowel pin (item 49) in place.

The

dowel pin should end up approximately

flush with top of yoke.

6.1.3 Lock clevis housing (item 51) and cylinder

(item 18) in place with locking ring (item

24). Tighten with

Jarvis

wrench, part

number 8039092.

6.1.4 Follow steps and procedures outlined in

section 4 for blade assembly.

7 CYLINDER DISASSEMBLY:

7.1 Remove blades (item 44).

Refer to section 3 as

a procedural guide.

7.2 Remove links (item 45).

Refer to section 5 as a

procedural guide.

7.3 For 425--16 model 4025072, remove rear handle

assembly.

7.3.1 Remove hex head screw (item 15) to

separate from rear handle bracket (item 17).

7.3.2 Remove hex head screws (item 16) to

detach handle bracket (item 17) from

cylinder body (item 18).

7.4 Remove piston rod (item 23) from yoke (item

48).

7.5 Remove piston seals (item 22) off piston rod

(item 23). Use a screw driver to pry off seals if

necessary.

7.6 Remove retaining rings (item 25) inside clevis

housing (item 51) and push out bushing (item

26) from front end of clevis housing (item 51).

7.7 Remove seals (items 27 and 28) from bushing

(item 26).

7.8 Remove o--ring (item 21) from cylinder (item

18).

7.9 Clean and inspect all parts for wear and replace

as necessary.

8 CYLINDER ASSEMBLY:

8.1 Reverse steps and procedures outlined in

section 7.

See notes below.

8.1.1 Install seal and backup ring (item 22) as

shown in

Figure 3, below.

Figure 3

Seal Installation

Rod Side

of Piston

Piston Seal

with O--ring

Backup Ring

8.1.2 Screw cylinder assembly onto clevis

housing (item 51) as far as possible, then

back off slightly to obtain desired alignment

of hydraulic fittings (items 19) relative to

cutting plane of blades (item 44).

8.1.3 Lock cylinder assembly in place with

locking ring (item 24). Tighten with

Jarvis

wrench, part number 8039092.

8.1.4 Use

Loctite 262

or

271

on threads of piston

(item 23) prior to installing yoke (item 48).

8.1.5 Follow steps and procedures outlined in

sections 4 and 5 for blade and link assembly.

maintenance instructions

Summary of Contents for 425-16

Page 1: ...25075 Hydraulic Power Unit without heat exchanger 4027266 with heat exchanger 4027307 Balancer 4042045 Model 425 16 Hydraulic Cutter EQUIPMENT SELECTION Ordering No Safety Messages to Employer and Saf...

Page 2: ...ntenance foreman and give one copy to the sub contract cleanup internal cleanup foreman Additional copies will be provided upon request 4 The tool is designed and intended to be powerful This fact sho...

Page 3: ...he power off when the tool is not being used 5 Clean up any spilled or leaked hydraulic fluid 6 Never put fingers hands or other parts of the body on the cutting edge in the cutting path or in the pat...

Page 4: ...ing 2 9 1014092 Compression Spring 2 10 1051118 Male Elbow Fitting 2 11 1051083 Male Elbow Fitting 3 12 1007288 Hex Jam Nut 1 13 1004113 Washer 1 14 1019153 Rear Handle 1 15 1055874 Hex Head Screw 1 1...

Page 5: ...1023460 Blade Right Side Tool 45 1028104 Link Standard 2 1028127 Link Right Side Tool 46 1010416 Link Pin 2 47 1007023 Hex Lock Nut 2 48 1011319 Yoke 1 ITEM PART NO PART NAME QTY 49 1010384 Dowel Pin...

Page 6: ...04314 External Lock Washer 1 71 1006037 Trigger Button 1 72 1055492 Socket Set Screw 1 73 1014100 Valve Spring 1 74 1022097 Valve Body w items 61 75 1 75 1050509 Hex Plug 1 76 1051159 Tube Connector 1...

Page 7: ...Hydraulic Gear Pump 1 12 1050515 Adapter Elbow 1 13 1025022 Hydraulic Pressure Gage 1 14 1034013 Oil Breather Filler Cap 1 15 1034064 Triangular Filter Assy w Element 1 1034062 Filter Element only 103...

Page 8: ...l Valve 220v 1063072 Coil 115v Valve 1063373 Coil 220v Valve 1063843 din iso Coil for 115v Valve 1063844 din iso Coil for 220v Valve ITEM PART NO PART NAME QTY 12 1072135 din iso Connector 115v 107213...

Page 9: ...4 1050677 Nipple 1 15 1050678 Hex Bushing 1 16 1034064 Triangular Filter Assy 1 1034062 Filter Element only 1034052 Square Filter Assy 1034048 Filter Element only 17 1061739 Heat Exchanger 1 ITEM PART...

Page 10: ...tting 2 15 1034014 Air Filter 1 16 1051001 Quick Connect Plug 1 17 1061354 Grey Tubing 20 ft 1 18 1050027 Street Elbow 1 19 1050016 Hex Nipple 1 ITEM PART NO PART NAME QTY 20 1050057 Female Elbow 1 21...

Page 11: ...isproducts com JARVIS 6225030 Figure H Electric Pneumatic Control Box Hose Assembly Yellow Hose Yellow Hose Hydraulic Pressure Hose Connection Hydraulic Return Hose Connection Hydraulic Return Hose Hy...

Page 12: ...station 3 Fill the power unit oil reservoir with a USDA H1 approved premium grade hydraulic fluid viscosity 200 S U S at 100 F 46 ISO at 40 C Never run the power unit without oil 4 Make all the necess...

Page 13: ...60 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6225030 Directional Control Valve Electric Pneumatic Control Box Figure 1 Control Box Wiring Diagram ATD Board LED Code L1 Switch Input on te...

Page 14: ...910 147 WHEN INSTALLING ORREMOVINGA BLADE ALWAYS DISCONNECT ALL HYDRAULICANDAIRHOSESANDSHUTTHEPOWER OFF IN ACCORDANCE WITH OSHA S LOCKOUT TAGOUT PROCEDURES 29 CFR 1910 147 BEFORE PERFORMING ANY MAINTE...

Page 15: ...le Sharpen Here 4 BLADE ASSEMBLY 4 1 Reverse steps and procedures outlined in section 3 4 2 Apply light coat of Jarvis 1315 White Greaseto sliding surface of each blade item 44 prior to insertion into...

Page 16: ...ocedural guide 7 3 For425 16 model 4025072 remove rearhandle assembly 7 3 1 Remove hex head screw item 15 to separate from rear handle bracket item 17 7 3 2 Remove hex head screws item 16 to detach ha...

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