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FJ200 -CT                                          USER`S  MANUAL

  

V3.0 

Page 18 

Heating procedure 

 
Before heating procedure device must be properly connected.  

 

Place the device on the firm, plain and stable floor. It is recommended that the source 
of cooling water and the drain is not more than 2 m away from the device. 

 

Connect water supply to inlet hose and start filling procedure explained in chapter 3 

 

Connect power supply to electric case. 

 

Pour desired amount of milk into the kettle. 

 

Turn on the device – Turn the main switch on (located on the side of the electric case).  

 

Heating can begin when device is properly setup (see chapter 6). 

 

Press green button to start the heating process. The red light on the upper left part of 
control box is lit, indicating the heating is in progress. The display shows the present 
temperature and begins to heat till setpoint temperature is reached. 

 

After set temperature is reached heating transforms to holding, control unit beeps and 
the holding time is displayed on screen.  

 

Device switches to next phase automatically when holding time is passed and stops the 
process automatically when fourth phase holding time is passed. 

 

You can switch the phases if you want, by pressing the start key. 

 
 
 
 
 
 
 

 

Cooling procedure 

 
Before cooling procedure device must be properly connected.  (see chapter 1, 3 and 5).  

 

Connect cooling water to cooling water inlet connection 

 

Connect drain hose to cooling water outlet connection. 

 
Slowly open the valve on your water network or cooling tank, that you connected inlet hose to. 
Cooling  water  supply  must  allways  be  connected  to  the  device,  device  will  open  the  flow 
automatically,  when  needed.  When  setpoint  temperature  of  milk  will  be  lower  than  current 
temperature of milk, the device will automatically start the cooling procedure. The blue light 
on the upper left part of control box is lit, indicating the cooling is in progress. Cold water will 
slowly come in the device’s  plate exchanger and out through outlet hose to the drain or back 
to  cooling  tank  (differs  from  your  connection).  Cooling  speed  depends  on  cooling  water 
temperature  and  flow.  When  desired  temperature  is  reached,  cold  water  flow  will  be 
automatically stopped by solenoid valve. 
 
 
 
 
 
 

Cover the kettle with two part lid. If kettle is not covered with lid, the time of heating 
will be longer and it will not reach maximal stated temperature! 

ATTENTION: 
Cooling water coming out of plate heat exchanger hose is hot! 
Be careful that hose for outlet cooling water is free (is not pressed)  

If you want to move on second process, even if first process is not finished yet, just 
press key start. 

Summary of Contents for FJ-200 CT

Page 1: ...Multi function kettle closed type FJ 200 CT Janschitz G m b H Tel 43 0 4262 22 51 0 Eisenstrasse 81 Fax 43 0 4262 22 51 23 A 9330 Althofen www janschitz gmbh at office janschitz gmbh at...

Page 2: ...9 Water filling into secondary coat 9 Filling procedure 10 Water quality 11 5 PROGRAM SETUP 12 Control panel 12 Main menu 14 Settings menu 14 Detailed menu 16 Heating procedure 18 Cooling procedure 1...

Page 3: ...turn it off and put the plug from the power source Don t repair the device by yourself in case of malfunction rather call authorized service provided by your distributor Only authorized service with f...

Page 4: ...WITH HOT SURFACES CAUTION HOT RISK OF INJURY NEVER START THE DEVICE BEFORE FILLING WATER OTHERWISE HEATING ELEMENTS WILL BE DESTROYED AND INJURIES MAY ACCUR WARNING Only trained people who are famili...

Page 5: ...s pasteurized milk cr me cheese yogurt Multipurpose kettle has closed type construction so heating water is always under pressure For cooling tap water or cooling tank water is used Cooling water flow...

Page 6: ...e DN65 with outlet elbow Option 1 Stirrer and stirring guide Option 2 3 part cheese harp central stirrer and stirring guide User s Manual 4 DEVICE SETUP Main components All important parts of device a...

Page 7: ...FJ200 CT USER S MANUAL V3 0 Page 6 Picture 1 Picture 2 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15...

Page 8: ...er 5 Safety valve for overpressure 6 Manual valve for disconnecting the upper heating element 7 Electronic manometer 8 Plate heat exchanger for cooling water 9 Motor valve for external heating 10 Mixi...

Page 9: ...ge 8 Picture 4 Inlet hose for water connection Inlet connection for external water heating Outlet connection for external water heating Inlet connection for cooling water Outlet connection for cooling...

Page 10: ...of device make sure that device is filled with water You can use water from tap that fulfils the microbiological and chemical requirements Water must be poured in slowly not more than 3 l min Water f...

Page 11: ...You must wait 2 minutes for the mixing valve to change position before filling Slowly open the manual valve to slowly fill the water into the device After correct pressure is formed 1 5 bar close the...

Page 12: ...n of bacteria on equipment surfaces It is also important to prevent accumulation of lime scale and to prevent corrosion on surfaces inside the device Water must be clean both microbiologically and che...

Page 13: ...icture below With pressing on a green button you start a process With pressing on a red button you stop a process With pressing MIX button you start rotating a stirrer or you stop rotating a stirrer i...

Page 14: ...r left corner indicates that process is done RED light on the upper left corner indicates that process of heating is currently active BLUE light on the upper left corner indicates that process of heat...

Page 15: ...tate heating cooling There is also an icon displayed for each heater and cooling valve when activated When the process is running on left side is information about current phase 1 4 Setpoint temperatu...

Page 16: ...d by pressing up key for increment and down key for decrease Third page of settings menu offers power settings Power source can be set Electric only electric heaters are used for heating External elec...

Page 17: ...Detailed menu The detailed menu is entered when up key is pressed in main menu configuration In first page of detailed menu on the left side Milk temperature is shown Secondary water temperature is sh...

Page 18: ...on Second page of detailed menu shows simplified state of main device components When component is active the value is 1 if component is deactivated value is 0 Third page of detailed menu shows calcul...

Page 19: ...key Cooling procedure Before cooling procedure device must be properly connected see chapter 1 3 and 5 Connect cooling water to cooling water inlet connection Connect drain hose to cooling water outle...

Page 20: ...e manufacturer and should not contain foreign content which would change the effect of the cleaning solution and affect the equipment The same applies to disinfectants The base detergent which is usua...

Page 21: ...ddenly stopped and will not start the display is blank Authorized personnel may open electro case and check the thermostat state position 5 chapter 7 If the thermostat is activated the device has over...

Page 22: ...Electric case are named and described below 1 Main switch 2 Contactor for activating the heater 3 Electrical heater 4 Motor speed regulator Frequency inverter 5 Thermostat 6 Clips for main electricit...

Page 23: ...increasing or decreasing the current temperature value Pay attention on analog value when changing Milk sensor offset adjustments can be made by increasing or decreasing the current temperature value...

Page 24: ...nd described below 1 The kettle 2 Milk outlet valve with knee outlet 3 Two part cover with handles 4 Electric case 5 Controlling cabinet 6 Microprocessor unit 7 Power cord and socket non European edit...

Page 25: ...FJ200 CT USER S MANUAL V3 0 Page 24 Picture 1 Picture 2 1 2 3 4 5 6 7 8 9 10 11 12 14 13 15...

Page 26: ...FJ200 CT USER S MANUAL V3 0 Page 25 Picture 3 16 17 Outlet lower than kettle bottom PU foam insulation Thin wall heating elements 1 on bottom and 2 on wall...

Page 27: ...pansion vessel 3 Circulating pump 4 Manometer 5 Safety valve for overpressure 6 Manual valve for disconnecting the upper heating element 7 Electronic manometer 8 Plate heat exchanger for cooling water...

Page 28: ...Two part cover with handles 1 6 Microprocessor unit 1 10 Motor cover 1 12 Heating unit cover 1 17 Electro heater 2 1 Venting device 2 2 Expansion vessel 2 3 Circulating pump 2 4 Manometer 2 5 Safety...

Page 29: ...e connection or maintenance are not covered by this warranty The warranty also doesn t cover Device malfunction due to water or milk inflow Mains cord Heating elements and it s actuators contactors Re...

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