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Page 15 

ENGLISH

  

 

Jandy

®

 Pro Series VS PlusHP Pumps   

|

   Installation & Operation Manual

Section 6.  Troubleshooting and Repair

Zodiac® strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump 

system. To locate a qualified technician, check your local yellow pages or visit www.zodiacpoolsystems.com

 

or www.zodiacpoolsystems.ca and click on “Dealer Locator.” 

Symptom

Possible Cause/Solution

Reduced flow 

being returned 

to pool and/or 

less water being 

pulled in by 

skimmer.

Verify that skimmer baskets, pump basket and other screens are clean. Clean as necessary.

Check filter and clean as necessary.

Check valve positions. Adjust as necessary. 

NOTE

  Multiple pieces of equipment operating at one time (for example, waterfalls, spa jets, and surface 

returns) will affect the proper operation of the cleaning system.

Check the cleaning system manual to ensure that the system is adjusted according to the manufacturer's 

recommendations.

Bubbles are 

present in the 

pump basket.

Air is in the system. Check the pool or spa water level to ensure that it is at the proper level and air is not 

being drawn into the suction piping. If the water is at the normal level, turn off the pump. Turn the lid's locking 

ring counter-clockwise until 'START' aligns with the ports. Remove the lid and check for debris around the 

lid seal seat OR improper installation of the lid seal, as either condition will allow air to leak into the system. 

Clean the lid seal and replace it on the lid. Replace the lid on the pump housing. Align 'START' with the ports 

and turn the locking ring clockwise until 'LOCKED' aligns with the ports. 

Hand-tighten

 the lid to make an air-

tight seal. 

Do not use any tools to tighten the lid. 

Turn the pump back on.

Air leaks are still 

present. 

Check the suction side piping union. While the pump is running, try to tighten the union. If this does not stop 

the air leak, turn off the pump. Loosen both unions and slide the pump out of the way. Remove, clean, and 

re-install both union o-rings.

Reposition the pump next to the piping and secure the union nuts to the pump. With clean union o-rings, 

hand-tightening of the unions should create a seal. If the unions still do not seal, gently tighten with a large 

pair of tongue-and-groove pliers. 

Do not over-tighten

.

There is no air in 

the system, but 

the pressure is 

still low.

It is possible that debris is caught in the pump impeller. The pump impeller moves the water, and the vanes in the 

impeller can become blocked with debris. 

There is no debris 

blocking the 

impeller 

and

 the 

pressure is still 

low.

The pump impeller and diffuser are showing signs of normal wear. Have a qualified service technician check 

the impeller and diffuser and replace as necessary.

If the pump is part of a relatively new installation, it could be an electrical problem. Contact a qualified 

service technician. Have the technician check for loose electrical connections and check the voltage at the 

pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. If the 

voltage is not within 10%, contact a qualified electrician and/or the local power service provider. 

Pump seal is leaking air. Have a qualified service technician replace the seal. 

The pump is 

leaking water 

between the 

motor and pump 

body.

This is caused by a damaged or failed mechanical seal. Replace the seal. 

The pump gets 

hot and shuts off 

periodically.

Make sure that there is adequate room around the motor to circulate air and keep the motor cool. Have 

a qualified electrician check for loose connections and check the voltage at the pump motor while it is in 

operation. The voltage must be within 10% of the motor's data plate rating. If the voltage is not within 10%, 

contact a qualified electrician and/or the local power service provider.

Pump will not 

start.

No power to pump.

Make sure pump is properly connected to high voltage. See 

“3.2 Electrical Installation”

Improper low-voltage wiring.

Check low-voltage wiring between pump and controller. Correct if necessary. See 

“3.2 Electrical Installation”

Improper pump address setting.

Make sure that pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use 

with Variable-Speed Controller or set to the proper address when connected to an AquaLink

® 

RS controller, 

an AquaLink

 

PDA, or an AquaLink Z4. See 

“3.2.4.1 Install with AquaLink® controller”

Fault condition exists.

View fault message on controller and correct fault before proceeding. If unsure how to correct fault, contact 

Zodiac

®

 Technical Support at 800.822.7933.

Summary of Contents for Pro VSPHP270JEP

Page 1: ...l warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Improper installation and or operation will void the warranty Improper installation and or operation can create unwanted electrical hazard which can cause serious injury property damage or death ATTENTION INSTALLER This manual cont...

Page 2: ...on 2 General Description 6 2 1 Introduction 6 2 2 Description 6 2 3 Preparation 6 Section 3 Installation 6 3 1 Plumbing 6 3 2 Electrical Installation 8 Section 4 Operation 12 4 1 Remove Pump Lid 12 4 2 Conduct Pressure Test 13 4 3 Start up 13 TABLE OF CONTENTS Section 5 Maintenance 14 5 1 Routine Maintenance 14 5 2 Winterizing the Pump 14 Section 6 Troubleshooting and Repair 15 Section 7 Product S...

Page 3: ...ushed a ground current is flowing indicating the possibility of electrical shock Do not use the pump Disconnect the pump and have the problem corrected by a qualified service representative before using Due to the potential risk of fire electric shock or injuries to persons Zodiac Pumps must be installed in accordance with the National Electrical Code NEC all local electrical and safety codes and ...

Page 4: ...E FOLLOWING SAFETY INSTRUCTIONS Check all clamps bolts lids lock rings and system accessories to ensure they are properly installed and secured before testing RELEASE ALL AIR in the system before testing Water pressure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NO...

Page 5: ...h drain See Figure 1 More than one 1 pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum water velocity through the suction outlet assembly and its cover for any suction outlet must not exceed the suction fitting assembly and it s cover s maximum design flow rate The suction outlet drain assembly and its cover must comply with the lat...

Page 6: ...02 03 04 05 06 07 08 09 10 11 12 13 14 15 VSPHP27 Pump Installation and Operation Manual Large Drawstring Bag Universal Union Nut Tailpiece O Ring Small Drawstring Bag User Interface Universal Control Backplate Universal Control DIP Switch Label Cable Label 4 Conductor Cable Terminal Bar 4 Pin Manilla Envelope Mounting Screw 1 1 1 2 2 2 1 1 1 1 1 1 1 1 6 ITEM DESCRIPTION QTY For VSPHP27JEP Models ...

Page 7: ...VE Check Valve recommended for systems installed with Erosion Feeders or Aquapure salt chlorination systems PUMP POOL SPA 3 WAY VALVE SPA DRAIN Suction Outlet SKIMMER SPA RETURN POOL RETURN a a MANUAL BY PASS DETAIL USE WHEN FILTRATION RATE EXCEEDS 125 GPM FOR ZODIAC HEATERS REFER TO THE MANUFAC TURER S RECOMMENDATIONS IF USING A DIFFERENT BRAND HEATER 8 Proper ventilation is required for the pump...

Page 8: ...e latest published version of ANSI ASME A112 19 8 or its successor standard ANSI APSP 16 Anti entrapment Cover Grate or Suction Fitting securely fastened to Main Drain Sump Listed certified to the latest published version of ANSI ASME A112 19 8 or its successor standard ANSI APSP 16 Anti entrapment Cover Grate or Suction Fitting securely fastened to Main Drain Sump At Least 3 Feet Suction Outlet M...

Page 9: ...ng to connect to an electrical power supply Do not ground to a gas supply line 2 Wire size must be adequate to minimize a voltage drop during the start up and operation of the pump 3 Insulate all connections carefully to prevent grounding or short circuits Sharp edges on terminals require extra protection For safety and to prevent entry of contaminants reinstall all conduit and terminal box covers...

Page 10: ...ct the high voltage lines or open any breaker to which the pump power is connected WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable speed pump electrical circuit before starting the procedure Failure to comply may cause a shock hazard resulting in severe personal injury or death 2 Remove the junction box cover and feed the RS 485 cable into the fitting 3 U...

Page 11: ...ay be ordered from the National Protection Association 470 Atlantic Ave Boston MA 02210 or from your local government inspection agency In Canada Zodiac Pumps must be installed in accordance with the Canadian Electrical Code CEC THE Auxiliary Load relay contacts are rated at 230V 11A RMS Please ensure the requirements of the equipment to be connected to the Auxiliary Load do not exceed this rating...

Page 12: ...Figure 10 Remove Pump Lid WARNING ELECTRICAL SHOCK HAZARD Due to the potential risk of fire electric shock or injuries to persons Zodiac Pumps and any auxiliary loads must be installed in accordance with the National Electrical Code NEC all local electrical and safety codes and the occupational Safety and HealthAct OSHA Copies of the NEC may be ordered from the National Protection Association 470 ...

Page 13: ...rly pressure tested Check the filter for proper installation verifying that all connections and clamps are secure according to the manufacturer s recommendations CAUTION Never run the pump without water Running the pump dry for any length of time can cause severe damage to both the pump and motor and will void the warranty 1 Release all pressure from the system and open the filter pressure release...

Page 14: ...cking ring clockwise until LOCKED aligns with the ports Hand tighten the lid to make an air tight seal Do not use any tools to tighten the lid 7 Verify that all valves have been returned to the proper position for normal operation 8 Open the pressure release valve on the filter and make sure it is clean and ready for operation 9 Turn on the power to the pump Once all the air has been evacuated fro...

Page 15: ...e unions still do not seal gently tighten with a large pair of tongue and groove pliers Do not over tighten There is no air in the system but the pressure is still low It is possible that debris is caught in the pump impeller The pump impeller moves the water and the vanes in the impeller can become blocked with debris There is no debris blocking the impeller and the pressure is still low The pump...

Page 16: ...ecessary See 3 2 Electrical Installation Controller displays Pump not connected Improper low voltage wiring Check low voltage wiring between pump and controller Correct if necessary See 3 2 Electrical Installation Improper pump address set Ensure pump dip switches 3 and 4 are set properly for the installation Both should be OFF for use with Variable Speed Controller or set to the proper address wh...

Page 17: ...arge Speed Drive w Gasket GEN II R0562300 8 Data Cable Feed Thru R0501100 9 Impeller Replacement Kit R0807200 10 Diffuser w O ring Hardware R0445400 11 Mechanical Seal Carbon and Ceramic R0479400 12 Pump Body R0448700 Key No Description Order Part No 13 Motor Mounting Foot Assembly w Screws R0445700 14 Locking Ring w Lid Seal R0448800 15 Pump Debris Filter Basket R0448900 16 Drain Plug w O ring R0...

Page 18: ...Series Pump Performance Curves 3450 RPM 2750 RPM 1730 RPM 1000 RPM CURVE A CURVE C CURVE B 7 4 Physical and Operational Specifications 7 4 1 Pump Specifications Model No HP Voltage Max Watts Pipe Size Carton Weight Overall Length A VSPHP270 0 25 2 7 230 VAC 2 250W 2 3 50 lbs 30 3 8 7 4 3 PHP Pump Dimensions 9 1 8 232 mm 8 7 8 226 mm 9 229 mm 31 788 mm 11 3 8 289 mm 13 7 8 353 mm 14 1 8 378 mm Bolt...

Page 19: ...Page 19 ENGLISH Jandy Pro Series VS PlusHP Pumps Installation Operation Manual NOTES ...

Page 20: ...m 2017 Zodiac Pool Systems LLC ZODIAC is a registered trademark of Zodiac International S A S U used under license All trademarks referenced herein are the property of their respective owners H0490000 REVE Certified to NSF ANSI Standard 50 CONFORMS TO UL STD 1081 CERTIFIED TO CSA STD C22 2 NO 108 ...

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