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Page 34 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

Key   

Model  

ORDER

No.                  Description 

No. 

PART NO:

MAINTENANCE AND SERVICE COMPONENTS

 

Limestone Gravel 

350 

R0306200

 

  (condensate neutralizer) 

 

Combustion Air Filter 

350 

R0308000

JACKET ASSEMBLY

1  Base Panel 

350 

R0347105

2  Frame Support Assembly 

350 

R0301505

3  Back Panel 

350 

R0347205

4  Left Side Panel 

350 

R0347300

5  Right Side Panel 

350 

R0347400

6  Temperature Control Panel Assy 

350 

R0347505

7 Door 

350  R0347605

8  Inlet/Outlet Header Panel 

350 

R0347700

9  Right Top Side Panel 

350 

R0347800

10  Return Header Panel 

350 

R0347900

11  Front Kick Panel 

350 

R0348005

12  Top Panel 

350 

R0348105

 

Jacket Hardware Kit 

(Note 1)

  350 R0302100 

 

Internal Hardware Kit 

(Note 1)

  350 R0302500

WATER SYSTEM

13  Heat Exchanger Assy, Complete, Cu 350 

R0303805

13  Heat Exchanger Assy, Complete, CuNi 350 R0523705
14  Heat Exchanger Tube Assy, Cu 

350 

10839405

15  Inlet/Outlet Header 

350 

R0303900

16  Return Header 

350 

R0304000

17  Gasket, Header   

350 

R0304300

18  By-Pass Valve Assembly 

350 

R0304400

19    Flow Control Cap 

350 

S0076700

20    By-Pass Valve Gasket 

350 

R0011400

21    By-Pass Valve Spring 

350 

R0304500

22    By-Pass Valve Rod 

350 

R0304900

23    By-Pass Valve Disk 

350 

R0011500

24  Flange & Gasket Assy, 2" (2) 

350 

R0055000

25    Flange, 2" 

350 

1

26    Flange Gasket, 2" 

350 

S

27    Flange Sleeve, 2" 

350 

S

28    Flange Gasket 1 1/2 - 2" 

350 

S

Key   

Model  

ORDER

No.                  Description 

No. 

PART NO:

W

34

1

/

16

"

5"

6

3

/

8

"

4

1

/

16

"

Vent Collar

13"

3

5

/

8

"

3

5

/

8

"

2

1

/

8

"

16

5

/

8

"

1

1

/

16

"

23

1

/

2

"

10"

21

5

/

16

"

Figure 41.  Capacities and Dimensions.

Model

No

With

W

Input

Shipping

Weight

350

31 7/8

350,000 252 lbs.

Section 6.  Replacement Parts

6.1  Ordering Information

To order or purchase parts for the Jandy Pro Series Hi-E

2

 pool and spa heater, contact your nearest Zodiac dealer or 

distributor. Access the Zodiac web site at www.zodiacpoolsystems.com for the nearest service center. If it cannot supply 

you with what you need, contact Zodiac Pool Systems, Inc. Technical Support Department at 800.822.7933.

NOTE

  To order the correct part, it is important that you state the model number, serial number and type of gas when applicable. 

This information is on the rating plate inside the heater.

6.2  Parts List

Summary of Contents for HI-E2

Page 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Page 2: ......

Page 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Page 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Page 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Page 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Page 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Page 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Page 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Page 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Page 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Page 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Page 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Page 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Page 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Page 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Page 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Page 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Page 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Page 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Page 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Page 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Page 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Page 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Page 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Page 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Page 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Page 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Page 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Page 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Page 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Page 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Page 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Page 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Page 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Page 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Page 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Page 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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