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10

Safety Rules

      ATTENTION!  BECOME ALERT!  YOUR SAFETY IS INVOLVED!      

Safety is a primary concern in the design and manufacture of our products.  Unfortunately, our efforts to provide safe equipment can 

be erased by an operator’s single careless act.  In addition, hazard control and accident prevention are dependent upon the awareness, 

concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) 

pertaining to this machine.  Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor prior to 

hooking up or operating the grain cart.
Read this manual before you operate this machine.  If you do not understand any part of this manual, or need more information, contact 

the manufacturer or your authorized dealer.

SAFETY

Understand that your safety and the safety of other persons is measured by how you service and operate this machine.  Know the 

positions and functions of all controls before you try to operate them.  Make sure to check all controls in a safe area before starting your 

work.
The safety information given in this manual does not replace safety codes, federal, state or local laws.  Make certain your machine has the 

proper equipment as designated by local laws and regulations.
A frequent cause of personal injury or death is from persons falling off equipment and being run over.  Do not permit persons to ride on 

this machine.
Travel speeds should be such that complete control and machine stability is maintained at all times.  Where possible, avoid operating 

near ditches, embankments and holes.  Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
Collision of high speed road traffic and slow moving machines can cause personal injury or death.  On roads, use flasher lights according 

to local laws.  Keep slow-moving-vehicle emblem visible.  Pull over to let faster traffic pass.
Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury.  To prevent personal injury,
• 

Relieve all pressure before disconnecting fluid lines.

• 

Before applying pressure, make sure all connections are tight and components are in good condition.

• 

Never use your hand to check for suspected leaks under pressure.  Use a piece of cardboard or wood for this purpose.

• 

If injured by leaking fluid, see your doctor immediately.

When transporting the grain cart, always keep the auger in the stow position.
Use care when moving of operating the grain cart near electric lines as serious injury or death can result from contact.
Never adjust, service, clean, or lubricate the grain cart until all power is shut off.  Keep all safety shields in place.  Keep hands, feet, hair 

and clothing away from moving parts while the grain cart is in operation.
The service ladder is for service work only.  If you must climb into the grain tank, be certain that all power is shut off and then use 

extreme caution when climbing into the grain cart.
Make sure that everyone is clear of equipment before applying power or moving the machine.
Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and safety chains.  Make sure 

that the grain cart hitch properly matches the hitch type of the tractor.  Use a single prong (spade) grain cart hitch with a double prong 

(clevis) tractor hitch.  Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.  Be sure the tractor pin is at 

least 1/4” smaller in diameter than the pin hole in the grain cart hitch to ensure enough free movement when traversing through uneven 

terrain.
Before filling the grain cart, make certain that no one is inside the grain tank.  Never allow children or anyone in, near, or on the grain 

cart during transport or during loading and unloading of grain.  Be aware that moving grain is dangerous and can cause entrapment, 

resulting in severe injury or death by suffocation.
Never operate the auger system with anyone inside the grain tank.  Hands, feet, hair and clothing can fit through the openings in and 

around the grate.  Contact with the auger can cause severe injury or death.  Make certain that all power is shut off before service work is 

performed.
Before unhooking the grain cart from the tractor, be sure the jack stand is properly mounted and in place and the wheels are properly 

blocked to prevent the cart from moving.

Summary of Contents for X1522 Series

Page 1: ...GRAIN CART O P E R A T O R S M A N U A L MODEL Manual J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 9 29 2022...

Page 2: ...2 Stance Rear Front Passenger Side Driver Side...

Page 3: ...ir Parts List and Diagrams Wheel Rims and Tires 19 Hub Spindle Assembly 550 20 Single Wheels 20 Power Take Off PTO Shaft Assembly 21 130 Degree Gearbox Assembly Weasler 22 Hitch and Jack Assembly 24 D...

Page 4: ...roper or insufficient maintenance or iv normal wear or tear This Warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the origi...

Page 5: ...e used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety When you see this symbol carefully read the message...

Page 6: ...x V4 s STX 36 STX 46 22 750 lbs 24 250 lbs 28 413 lbs Specifications SingleWheel Option Capacity 1 475 Bushels Auger OneVertical 20 Bullet Auger Unload Rate 600 bu min Wheels 2 44x32 Tires 2 IF1250 50...

Page 7: ...ll studs and wheel nuts TIGHTENING WHEEL NUTS Standard 22mm wheel studs should be tightened to torque 640 ft lbs During initial operation of the grain cart and then checked for proper torque after eve...

Page 8: ...2 X Tended Reach Decal JM0037663 3 Caution Lower Rest Decal JM0037662 4 Warning Keep Hands Away Decal JM0018039 5 Bullet Auger Decal JM0037664 6 Danger Electric Lines Decal JM0015099 7 J M Oval Decal...

Page 9: ...AS JM0041315 18 Danger Do Not Enter Grain Tank Decal JM0018033 19 Warning Keep Lug Nuts Tightened Decal 1 5 8 x 4 JM0010150 20 www jm inc com Decal JM0019239 21 Danger Rotating Driveline Decal JM0018...

Page 10: ...onal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check for sus...

Page 11: ...ndle in field position and unfold the auger To use in field position move the auger above the flip up auger rest the throw handle will remain in field position and lower the auger onto the rest The au...

Page 12: ...loss of control Consider the total weight of the equipment and its load Observe these recommended maximum road speeds or local speed limits which may be lower Grain cart empty Do not travel more than...

Page 13: ...perly engaged 7 Connect the lighting 7 prong connector end on the main wiring harness to the tractor electrical outlet Make sure that all flasher and turn indicator lights are working properly before...

Page 14: ...f the upper auger assembly after every 8 hours of use Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart GEARBOX Gearbox lubricant has been added to th...

Page 15: ...page 18 Feed gate open Close the feed gate Lock and Load not operating correctly Make sure the limit switch on the feed gate indicator assembly is functioning properly Hanger bushing assembly at the...

Page 16: ...smaller corner is installed on the front of the cart and the large corner is installed on the rear of the cart Note For carts with the tarp option make sure the bolts that are highlighted in figure 1...

Page 17: ...nstall Center Cross Brace Using 2 3 8 16 x 1 Gr5 Z SF Hex Bolts and 3 8 16 Gr5 Z SF Hex Nuts attach the 3 center cross braces to hole A on the Opposite Auger Side and High Sideboard Brace on the Auger...

Page 18: ...adjusting the lower flighting move the upper auger to the unload position and check the upper flighting for readjustment UPPER FLIGHTING If the upper and lower augers to do not properly separate durin...

Page 19: ...uivalent if necessary 4 Touch up areas where paint may have worn away Use a good quality primer paint especially before re applying graphite paint to the interior slopes of the grain tank 5 Retract al...

Page 20: ...ex Nut JM0002149 3 1 8 x 8 Gr5 Z Hex Bolt JM0001487 4 Spindle 6 x 29 3 8 for 20 Bolt Hub JM0019723 5 Grease Seal G550 20 JM0019219 6 Large Bearing 938 JM0019214 7 Large Race 930 JM0019211 8 G550 20 Hu...

Page 21: ...5E JM0018519 5 Yoke Tube Sleeve XL 24k Weasler JM0031647 6 24k Weasler Auto Clutch Back Guard 25 3 4 JM0018517 6 24k Weasler XL Auto Clutch Back Guard 31 3 4 JM0030645 7 24k Yoke Shaft Assembly Weasle...

Page 22: ...Current Splined Part on gearbox 6050 0717 Part on gearbox 6050 0359 Old Press in In 2019 Weasler changed from quarter spline press in fit to the splined fit of the current edition When purchasing part...

Page 23: ...025063 9 Spacer for Weasler Gearbox 71 50072 JM0025066 10 Bearing Cup 3720 for Weasler Gearbox 71 20033 JM0025056 11 Bearing Cone 3780 for Weasler Gearbox 71 20044 JM0025055 12 Gear 34 Teeth Splined 7...

Page 24: ...iameter VH 225 S02 Retaining Ring JM0077338 12 1 8 Gr2 Z Centerlock Hex Nut JM0002149 13 3 3 4 Neck Down to 2 7 8 Non Scale Bar JM0073447 14 1 8 x 6 Gr8 YZ Hex Bolt 1 1 2 Thread JM0078449 15 CAT 4 2 S...

Page 25: ...31 PVC Pipe JM0018799 8 44 Series U Joint 252288 Weasler 44063 A1 JM0017957 9 3 8 x 1 1 2 Half Moon Key JM0018772 10 1 3 4 4 Bolt Flange Bearing 5 8 Bolt Hole UCF 20928 JM0018774 11 5 8 11 x 1 3 4 Gr...

Page 26: ...0020977 8 12 and 22 Series Ladder JM0012858 9 Ladder Support Leg JM0012926 10 1 4 20 x 1 1 4 Gr5 Z Hex Bolt JM0016673 11 Ladder Guide 3 16 Thick JM0021947 12 1 4 20 Gr2 Z Centerlock Hex Nut JM0001505...

Page 27: ...x Bolt JM0001513 8 Spline Coupler 2 ID x 5 15 32 OD Weldment Weasler Gearbox SC 334x3 JM0009701 9 2 Output Shaft Gearbox Spline Washer 3 OD JM0020638 10 1 x 3 Clevis Pin with Cotter Pins JM0019407 11...

Page 28: ...16 x 1 1 4 Gr5 Z Hex Bolt JM0016675 6 1 x 3 1 4 Clevis Pin X Tended Reach JM0047300 7 3 8 16 Gr2 Z Centerlock Hex Nut JM0001512 8 Master Link w Keeper 11 1 8 x 3 x 3 4 JM0035075 9 5 8 11 Gr2 Z Center...

Page 29: ...pper Auger Tube Weldment 12 Series JM0035994 3 3 8 16 Gr5 Z SF Hex Nut JM0002152 4 Upper Auger Rest Plate JM0034981 5 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 6 1 2 13 x 5 1 2 Gr5 Z Hex Bolt JM0001498 7...

Page 30: ...30 Spout Assembly 16 17 18 13 15 14 19 21 20 22 6 5 2 1 4 10 11 3 9 12 7 8 23...

Page 31: ...nector JM0050949 13 5 16 18 x 5 8 Flat Head Bolt Z JM0024963 14 Nylon Spout Guide Taper Inside JM0034308 15 5 16 18 Gr5 Z Nylon Locking Hex Nut JM0049059 16 3 8 16 x 1 Gr5 Z Carriage Bolt JM0001632 17...

Page 32: ...5 3 3 2 x36 Hydraulic Cylinder Door Cylinder 1 3 4 x4 Hydraulic Cylinder Tip Spout Cylinder 3 x24 Hydraulic Cylinder Fold Cylinder Tip Spout Cylinder Fold Cylinder Door Cylinder 8 9 12 6 7 10 17 18 9...

Page 33: ...e Elbow JM0047371 11 1 4 x 304 Hydraulic Hose 304inch4M3k 4G 8MP 4G 6MP JM0046245 12 1 4 x 286 Hydraulic Hose 286inch4M3k 4G 8MP 4G 6MP JM0047274 13 Lock N Load Assembly JM0048754 14 1 4 x 21 Hydrauli...

Page 34: ...emale NPSM Swivel Straight JM0026804 7 1 4 20 Gr5 Z SF Hex Nut JM0001630 8 1 4 20 x 3 1 2 Gr5 Z Hex Bolt JM0046621 9 1 2 x 43 Hydraulic Hose 43inch8M3k 8G 8MPX 8G 6MP JM0024906 10 1 4 x 43 Hydraulic H...

Page 35: ...endable Amber Light Assembly Right Side JM0018826 5 Wiring Harness Rear Half of Grain Cart JM0020437 6 Light Enhancer and Adapter Kit 3 Wires JM0010566 7 Main Harness with 7 Prong Connector End for Gr...

Page 36: ...Single Wheel Tracks GT 400 GT 560 13 10 12 11 14 17 16 15 1 Grain Cart Main Harness GT 560 Power Cable GT 400 and iFarm Power Cable 7 18 20 19 3 2 4 6 5 8 9 Tracks use all the same hardware and parts...

Page 37: ...Point Junction Box JB 5 JM0019038 9 Avery Weigh Tronix 5 Point Junction Box JB 5 WT JM0019960 10 2 7 8 Weigh Bar Weldment Rear Left Front Right 6 1 8 Spool JM0000354 11 1 8 x 3 Gr5 Z Hex Bolt JM001668...

Page 38: ...Guided Rack Housing Weldment JM0030635 5 3 8 16 x 1 1 4 Gr5 Z Hex Bolt JM0016675 6 3 8 16 Gr5 Z Hex Nut JM0001707 7 Scrubber Spring Plate ST Manual Door Door Wheel JM0002851 8 Compression Spring 1 x...

Page 39: ...001592 10 3 8 ID 1 OD Z Flat Washer JM0003061 11 3 x 17 1 2 Auger Rest Guide Plate UHMW JM0024456 12 1 4 20 x 1 1 2 Gr5 Z Hex Bolt JM0002447 13 2 3 4 x 1 1 2 Rest Pad JM0020802 14 Extension Spring 5 3...

Page 40: ...40 Sideboards When requesting an item with color end the part number with R B G Y or BLK e g JM0000000 R R Red B Blue G Green Y Yellow BLK Black 26 27 28 31 30 29 High Side Rear Front Low Side...

Page 41: ...0007254 15 4 Leaner Hinge JM0025638 16 Back Half High Sideboard 153 x 13 1 4 1312 1412 1522 1326 1401 TTE 1325HSR JM0017484 17 Sideboard Brace End 38 1 2 1522 JM0007268 18 Leaner Inside Brace 75 JM000...

Page 42: ...ll Tarp Assembly 1 3 2 11 12 10 4 9 5 6 7 8 16 13 3 5 10 15 14 6 7 8 18 17 6 3 20 21 19 25 22 21 24 26 27 23 2 29 30 31 32 33 28 3 6 37 34 36 7 39 40 35 25 42 41 43 44 46 45 38 6 48 49 50 44 47 51 46...

Page 43: ...Centerlock Hex Nut JM0001505 25 Spring Return Cable Grain Carts JM0012981 26 3 8 16 x 1 1 2 Gr5 Z Hex Bolt JM0001659 27 1 4 20 x 2 1 2 Gr5 Z Hex Bolt JM0001506 28 1 4 x 2 x 29 Bar with 120 Bend for Cr...

Page 44: ...1 4 20 x 1 1 2 Gr5 Z Hex Bolt JM0002447 8 1 4 ID 3 4 OD Z Flat Washer JM0003090 9 Rectangular Plastic Spacer for Spring Return JM0012973 10 1 4 20 x 1 1 4 Gr5 Z Hex Bolt JM0016673 11 2 Black Plastic...

Page 45: ...45...

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