J&M Trail-Blazer TB-6000 Operator'S Manual Download Page 10

10

Operations/Maintenance

 DANGER: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE HEADER TRANSPORT.

Before the Header Transport is Put into Service: 

• 

Has the Slow-Moving Vehicle sign been properly positioned at the rear of the header transport?

• 

Have all danger, warning, caution and important signs on the equipment been read and understood? If employees or others use or 

are near this equipment, make sure that they also have read and understood all danger, warning, caution and  

 

important signs on the equipment and have also read the operator’s manual.

• 

Are all braces, bolts, nuts, studs and lug nuts properly fastened?

• 

Has the header transport been properly fastened to the towing unit? Use a good quality hitch pin with clip and safety chains.

• 

Are the rear amber extremity lights properly positioned? Extend lights within 16” of the left and right extremities of the header.

Safety Chain User Instructions

• 

Secure the safety chain by looping it around the tongue support located on the underside of the hitch tongue and connect to the 
towing machine’s attaching bar.

• 

Do not allow more slack than necessary for articulation.

• 

Do not use an intermediate support as the attaching point.

• 

Store the safety chain by securing it around the tongue.

• 

Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed. 

 WARNING: Check safety chains for broken, stretched or damaged link or end fittings. Replace chains if found to be 

damaged. Do not weld safety chains.

Operating Instructions/Maintenance

• 

Adjust the brackets on the header transport to best fit your make and model header.   

Note: When mounting the header, NEVER position yourself under or near the header. Securely fasten the header to the 

header transport.

• 

Do not exceed the load and size limits of the unit.

• 

Keep the tires properly inflated. Both under inflation and over inflation can greatly reduce tire life. Inflate 235-85 R16 tires to 80 psi.

• 

Inspect bracing and welds periodically and repair immediately, if needed. Failure to repair could cause extensive damage and 

greatly reduce the life of the unit.

• 

Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 severe duty, high shock load, lithium-

based grease. 

• 

Grease the ball using the zerk on the front gooseneck assembly every 8 hours or as needed.

• 

Check the wheel nuts often and keep them properly tightened.

 

Braking System Requirements 

• 

Stopping distance increases with speed and weight of towed loads and on slopes.  Towed loads with or without brakes that are too 

heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load. 

Note: Observe these recommended maximum road speeds, or local speed limits which may be lower.

• 

If towed equipment does not have brakes, do not travel more than 20 mph (32 km/h) and do not tow loads more than 1.5 times the 

tractor weight.

• 

If towed equipment does have brakes, do not travel more than 25 mph (40 km/h) and do not tow loads more than 4.5 times the trac-

tor weight.

• 

Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface 
conditions, when turning, and on inclines.

 DANGER:  Tow loads safely.

Summary of Contents for Trail-Blazer TB-6000

Page 1: ...road Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 1 12 2021 Trail Blazer H E A D E R T R A N S P O R T Operator s Manual TB 8000 Trail Blazer Heavy Dut...

Page 2: ......

Page 3: ...Instructions 15 Standard Dolly 16 Torsion Dolly 17 TB 6000 Rear Axles 18 TB 8000 Rear Axles 19 7k Idler Hub 20 Header Mounts and Tie Down Assembly 21 Rear Upper Bar Support 22 Lifting Arms Props 23 Up...

Page 4: ...sufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the original purchas...

Page 5: ...ns that will help you achieve years of dependable performance and help maintain safe operating conditions If this machine is used by an employee or is loaned or rented make certain that the operator s...

Page 6: ...should be such that complete control and machine stability is maintained at all times 7 Where possible avoid operating near ditches embankments and holes Reduce speed when turning crossing slopes and...

Page 7: ...ter Spindle Size Back 4 2 1 2 Diameter Wheel Size 16 x 6 8 Bolt Tire Size 235 85R16F Steel Upper Bar 4 x 8 x 3 16 Steel Tubing Upper Bar Length 32 38 42 or 48 Arched Main Frame 4 x 8 x 1 4 Tubing Rear...

Page 8: ...t Failure Decal JM0014996 3 Warning Fasten Header Securely To Transport Before Moving Decal JM0039381 4 J M Oval Decal Small 3 5 8 x 5 1 4 JM0015150 5 TB 6000 Decal JM0040063 6 Warning Always Use Safe...

Page 9: ...16 400 ft lbs 20mm 475 ft lbs 22mm 640 ft lbs Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application Fasteners must always be repl...

Page 10: ...uctions Maintenance Adjust the brackets on the header transport to best fit your make and model header Note When mounting the header NEVER position yourself under or near the header Securely fasten th...

Page 11: ...d on the wrong side of the transport and the other rail should be used Align the holes in the support rail with the rear axles and loosely secure to each axle using a 3 8 x 3 1 2 x 3 1 2 UBolt 2 3 8 f...

Page 12: ...e channel arms using 2 5 8 x 6 pins and hair pins Be sure to position all three slide brackets at the same position on the channel arm Position the upper bar on top of the three slide brackets and sec...

Page 13: ...flange bolts and flange nuts 10 Slide the extendable portion of the telescoping arm into the light mounting bracket and tighten the handle nut until the bracket is secure Extend the arm until the lig...

Page 14: ...transport place the decals on base unit main frame and at the back of the unit on the upper bar as shown below Placing the Amber Red and Orange Reflective Decals Ag Version Place the decals on the ma...

Page 15: ...ension Stop Spacer for 1 1 4 Bolt JM0027776 6 7 8 9 x 2 1 4 Gr5 Z Hex Bolt JM0016685 7 2 1 4 Double Ended Spindle Trail Blazer Dolly JM0030465 8 Compression Spring 1 x 1 3 4 for Door Assembly Tongue L...

Page 16: ...ion Flex Outer Tongue JM0028770 5 Torsion Flex Trail Blazer Inner Tongue Ball Hitch JM0028697 6 Compression Spring 1 x 1 3 4 for Door Assembly Tongue Latch JM0001688 7 Spacer Blocks 2 1 2 6 15 Ton SB...

Page 17: ...2k 7k Axles JM0035955 6 D Washer 1 ID JM0039578 7 14125A Roller Bearing JM0039542 8 Bearing Cup for Superior Gearbox 14 20 414276 JM0025077 9 7K Hub Drum with Studs Nuts and Races JM0041461 10 Stud 9...

Page 18: ...JM0039578 7 14125A Roller Bearing JM0039542 8 Bearing Cup for Superior Gearbox 14 20 414276 JM0025077 9 7K Hub Drum with Studs Nuts and Races JM0041461 10 Stud 9 16 18 x 2 13 16 JM0020625 11 Cup Larg...

Page 19: ...39542 4 1 USS Flat Washer JM0003063 5 1 14 Gr2 Z Castle Hex Nut JM0002139 6 Cotter Pin for 1 x 3 2 5 Clevis Pin JM0003064 7 Grease Cap Solid for 7k Idler Hub JM0058750 8 Cup Large Inner 12 Ton 25520 J...

Page 20: ...03076 7 1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 8 Tie Down Bracket 4 x 8 JM0058789 9 1 2 13 x 5 1 2 Gr5 Z Hex Bolt JM0001498 10 2 Tie Down Ratchet 10 000 lb RA 1 JM0003084 11 5 8 USS Flat Washer JM0...

Page 21: ...Z Hex Bolt JM0009914 5 Splice Clamp for 48 Top Tube JM0012934 6 1 2 13 Gr2 Z Centerlock Hex Nut JM0001511 7 Knee Brace Clamp Lower Weldment JM0030417 8 Cotter Pin for 1 x 3 2 5 Clevis Pin JM0003064 9...

Page 22: ...Mount UBSM 3 JM0015133 2 3 16 x 2 1 2 Hair Clip Pin 316HP JM0001657 3 Upper Bar Support Arm UBSA 3 JM0003077 4 Upper Bar Clamp 4x8 UBC 3 JM0003081 5 1 2 13 Gr5 Z SF Hex Nut JM0002153 6 3 4 x 8 Z L Pi...

Page 23: ...8 9 Description Part No 1 1 4 x 1 Self Tapping Screw JM0001716 2 Breakaway Switch with Cable BAS 1 JM0001843 3 Wire Harness Storage Bracket WHB 1 JM0001438 4 Trail Blazer Front Fender JM0010085 5 1 4...

Page 24: ...ex Nut JM0002152 7 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 8 3 8 Rubber Metal Flat Washer JM0030416 9 1 2 13 x 3 1 2 Gr5 Z Hex Bolt JM0009914 10 1 2 ID 1 3 8 OD Z Flat Washer JM0003082 11 Header Transp...

Page 25: ...0001440 3 1 2 13 x 7 Gr5 Hex Bolt JM0001595 4 Header Transport Light Mount Extension Bracket EB 1 JM0001393 5 1 2 13 x 1 1 2 Gr5 Z Hex Bolt JM0002100 6 Neoprene Vibration Damping Mount with 5 8 Diamet...

Page 26: ...der Transport Highway Light Bar Weldment LMB 2 JM0030217 2 1 ID x 3 16 GW x 1 3 16 GD Grommet JM0016784 3 M6 1 0 x 25 Gr5 YZ Carriage Bolt JM0019445 4 M6 Flat Washer JM0019447 5 M6 1 0 YZ SF Hex Nut J...

Page 27: ...5 Z Bent L Bolt JM0021419 3 Header Transport Light Mounting Bracket LMB 1 JM0001374 4 Slow Moving Vehicle Sign Bracket JM0001645 5 Slow Moving Vehicle Sign JM0001616 6 1 4 x 1 1 2 Self Tapping Screw J...

Page 28: ...nsport Left Side LED Light Assembly JM0001680 3 Trail Blazer Rear Light Harness Ag JM0030481 4 Breakaway Switch with Cable BAS 1 JM0001843 5 Break Away Battery Box Assembly HSBB1 JM0001833 6 Header Tr...

Page 29: ...Harness Ag JM0030481 4 Header Transport Harness 2 to 1 Extension JM0050904 5 Trail Blazer Brake Harness Extension Black and White JM0030437 6 Trail Blazer Rear Light Harness Extension Brown Green Yell...

Page 30: ...tangular Cart HS Box JM0018837 5 Trail Blazer Rear Light Harness Extension Brown Green Yellow and White JM0030439 6 Side Marker Light Main Frame Yellow SML 2 JM0030426 7 Trail Blazer Side Light Wire S...

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