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Jäger Z80-M530.05 K1,5S5RV, Manual

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Jäger Z80-M530.05 K1,5S5RV Manual Download Page 10

Technical description

Item no. 10205031, Revision 02

10 ( 40 )

5

Technical description

5.1

Connections of HF spindle

2

2

3

11

12a

12b

12b

12c

1a

1c

1a

Electrical connection for: motor phases

1c

Electrical connection for: Vector control

2

Cooling water

G 1/8"

3

Sealing air

G 1/8"

11

Internal coolant supply

G 1/8"

12a

Leakage (Internal coolant supply)

G1/8“

12b

Leakage (Internal coolant supply)

M5

12c

Leakage (High Frequency Spindle)

M6

Summary of Contents for Z80-M530.05 K1,5S5RV

Page 1: ...Manual Z80 M530 05 K1 5S5RV High Frequency Spindle Manual taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...Performance Diagram 19 6 3 Wiring diagram 20 6 4 Motor protection PTC 160 C 22 6 5 Speed and position sensor MiniCoder 23 6 5 1 Technical Specifications 23 6 6 Air borne noise emissions 24 7 Operatin...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...y converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Do not use any other accessories this may in...

Page 6: ...chining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred J ger GmbH if other types of machining are required 3 2 P...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 10: ...2 2 3 11 12a 12b 12b 12c 1a 1c 1a Electrical connection for motor phases 1c Electrical connection for Vector control 2 Cooling water G 1 8 3 Sealing air G 1 8 11 Internal coolant supply G 1 8 12a Lea...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...tool holders that are suitable for internal coolant sup ply Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trade associations 5 5 1 Cooli...

Page 13: ...ding pressure peaks Pressure peaks mainly occur when an incompressible medium e g cooling lu bricant collides at high speed with a closed or almost closed hole This impact may cause the pressure to in...

Page 14: ...o protect the HF spindle from damage 5 6 1 Internal coolant supply vertical installation Example of design Leakage Leakage Screw in depth 1 High Frequency Spindle max 6 mm 2 Internal coolant supply ma...

Page 15: ...e lines can always be connected to the relief holes in the 6 o clock position at the lowest point Remove the sealing plugs that protect the connections against damage and contamination during transpor...

Page 16: ...uency 1 000 Hz Motor poles pairs 2 Rated rotation speed 30 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed whe...

Page 17: ...Technical Specifications Item no 10205031 Revision 02 17 40 Coupler plug 9 pin SpeedTEC motor phases 17 pin sensors Weight 8 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 18: ...5 000 10 000 15 000 20 000 25 000 30 000 rpm Speed 3 888 8 766 14 002 18 910 23 868 28 294 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 kW Torque 1 88 1 8...

Page 19: ...9 2 333 3 842 5 425 6 871 6 893 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 Nm Voltage 81 151 217 286 351 348 V Current 14 15 15 15 15 16 A Cos 0 93 0 91 0 89 0 88 0 88 0 9 Note on operation with static f...

Page 20: ...ergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Alfred J ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Kabelanschlu plan...

Page 21: ...erschewski 16 03 17 1 29022570 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl bersetzungen Vervielf ltigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa A...

Page 22: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 23: ...nical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 2...

Page 24: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 25: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 26: ...ality of cooling water Distilled water causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Dep...

Page 27: ...n air quality see Air purity classes ISO 8573 1 27 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 28: ...0 000 rpm 5 bar Above 10 000 rpm No pressure 4 Minimum quantity cooling lubrication Max 5 bar 5 Cooling lubricant Max 80 bar 6 Vent G1 8 7 Leakage 5 x M5 Keep lines short Do not exceed the pressures s...

Page 29: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 30: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 31: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Page 32: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wi...

Page 33: ...of the HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential t...

Page 34: ...spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service l...

Page 35: ...dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle a...

Page 36: ...o wastewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Alfred J ger GmbH Alfred J ger GmbH shall not assume the costs...

Page 37: ...er See also Spindle becomes hot 37 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 38: ...spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 33 section q Check whether the tool is suitable for the applicati...

Page 39: ...5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized...

Page 40: ...39 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z80 M530 05 K1 5S5RV Item no 10205031 Revision 02 Date 01 08 2023 Language EN Jaeger Spindles North...

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