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Service and repairs

Item no. 10204047, Revision 03

34 ( 36 )

HF spindle becomes loud

Cause

Troubleshooting

Tool unsuitable

q

Only use balanced tools.

(Also see the "Tools for high speed cutting

 [

}

 28]

" section.)

q

Check the tool for damage.

q

Replace damaged tool.

HF spindle is not
clamped truly or is dis-
torted

q

Only use spindle holders from the original accessories or
holders produced according to the tolerances specified by

Nakanishi Jaeger GmbH

.

HF spindle clamped
too tightly

q

Only tighten the clamping screws of the spindle holder
manually.

q

Do not use technical aids to clamp the HF spindle.

Bearings damaged

q

Contact 

Nakanishi Jaeger GmbH

 service.

Sensor does not send any

signals

Cause

Troubleshooting

No connection to sen-
sor

q

Check the lines and connections.

HF spindle vibrates/

oscillates

Cause

Troubleshooting

Tool unsuitable

q

Only use balanced tools.

(Also see the "Tools for high speed cutting

 [

}

 28]

" section.)

q

Check whether the tool is suitable for the application.

q

Check the tool for damage.

q

Replace damaged tool.

Contamination

q

Remove all contamination between the tool taper and shaft
of the HF spindle.

(Observe all points in the “Tool change

 [

}

 26]

” and “Mainte-

nance

 [

}

 29]

” sections.)

Frequency converter
incorrectly set

q

Compare the values for the HF spindle with the set values on
the frequency converter.

Machining too heavy

q

Reduce the machining load intensity.

Mounting screws are
loose

q

Tighten the screws securely.

HF spindle damaged

q

Contact 

Nakanishi Jaeger GmbH

 service.

If the error is not rectified after checking all of the points, contact the relevant
service partner.

Ü

Request the accompanying note for the repair from the service partner.

Ü

Check the manual of the machine.

Ü

Contact the manufacturer of the machine.

Summary of Contents for Z80-M440.25 S5A

Page 1: ...Manual Z80 M440 25 S5A High Frequency Spindle Manual tool change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Page 3: ...tial magneto resistor 18 6 6 ESD protection 18 6 7 Air borne noise emissions 19 7 Operating location 20 8 Installation 21 8 1 Installing the HF spindle 21 8 2 Diameter of media supply line 22 8 3 Cool...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...Available on request q Spindle holder q Frequency converter q Chiller q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for op...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...Technical description Item no 10204047 Revision 03 10 36 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...z Motor poles pairs 2 Rated rotation speed 40 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Numbe...

Page 13: ...Technical Specifications Item no 10204047 Revision 03 13 36 6 1 Dimensions Clamping range...

Page 14: ...eed 3 270 7 910 13 240 18 200 23 490 28 430 33 700 38 600 rpm Frequency 167 334 500 667 834 1 000 1 167 1 333 Hz Rated power 0 14 0 52 0 93 1 28 1 66 2 2 28 2 57 kW Torque 0 4 0 63 0 67 0 67 0 67 0 67...

Page 15: ...233 0 753 1 16 2 13 3 13 3 91 5 02 5 8 kW Torque 0 59 0 82 1 06 1 08 1 3 1 43 1 43 1 43 Nm Voltage 37 79 94 150 190 220 285 330 V Current 8 11 15 15 16 18 18 19 A Cos 0 88 0 83 0 87 0 81 0 79 0 77 0 7...

Page 16: ...0 5 mm BK 0 5 mm RD 0 14 mm RD 0 14 mm GN 0 14 mm YE 0 14 mm Spindelstecker FS9M S5 spindle plug FS9M S5 2 0 hh mm Z hler optional counter optional BK BK 1 Perschewski 05 09 18 1 29027470 g f e d c b...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Page 19: ...Technical Specifications Item no 10204047 Revision 03 19 36 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 20: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 21: ...e fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water...

Page 22: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 23: ...n air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 24: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 26: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 27: ...contamination damages the collet clamping nut tool mount etc As a re sult the function of the HF spindle is no longer guaranteed u Clean the collet u Clean the clamping nut u Clean the thread of the...

Page 28: ...correct direction of rotation for the HF spindle DANGER Due to flying parts If the speed is selected incorrectly the HF spindle or the tool may be de stroyed and their fragments may be flung out u No...

Page 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the applica...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 M440 25 S5A Item no 10204047 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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