Jäger Z80-H536.08 S8RW3, Manual

Page: 3 / 48

Item no. 10405047-06, Revision 02 3 ( 48 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining ..................................... 7
3.2 Permissible materials ......................................................... 7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle ................................................. 10
4.3 Installation and maintenance ....................................... 10
4.4 Modification and repair................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle ............................................. 11
5.2 Electrical connection........................................................ 12
5.3 Cooling .................................................................................. 12
5.4 Sealing air............................................................................. 12
5.5 Taper cleaning .................................................................... 12
5.6 Pneumatic tool change ................................................... 12
5.7 Internal coolant supply ................................................... 13
5.7.1 Cooling lubricant ................................................. 13
5.7.2 Filtering the cooling lubricant ........................ 14
5.7.3 Avoiding pressure peaks................................... 14
5.8 Leakage ................................................................................. 14
5.8.1 Internal coolant supply, vertical installation
.................................................................................... 15
5.8.2 Internal coolant supply, horizontal installa-
tion ............................................................................ 15
6 Technical Specifications 16
6.1 Dimensions .......................................................................... 17
6.2 Technical data sheet (KL7007 , AC-Motor) ............... 18
6.2.1 Performance Diagram........................................ 19
6.3 Wiring diagram................................................................... 20
6.4 Motor protection PTC 160°C.......................................... 21
6.5 Tool change monitoring ................................................. 21
6.6 Displacement measuring system (Ott-Jakob)......... 22
6.6.1 Technical Specifications .................................... 22
6.6.2 Signals...................................................................... 23
6.6.3 Installation.............................................................. 23
6.6.4 Scaling...................................................................... 24
6.7 Air-borne noise emissions.............................................. 25
7 Operating location 26
8 Installation 27
8.1 Installing the HF spindle ................................................. 27
8.2 Diameter of media supply line ..................................... 28
8.3 Cooling water...................................................................... 28
8.3.1 Quality of cooling water.................................... 28
8.3.2 Setting the cooling.............................................. 28
8.4 Compressed air................................................................... 29
8.4.1 Air purity classes (ISO 8573-1) ......................... 29
8.4.2 Setting the sealing air ........................................ 29
8.4.3 Setting values........................................................ 30
8.5 Setting the internal coolant supply ............................ 30
8.6 Sensor electronics of measuring system (optional
accessory) ............................................................................. 31
8.6.1 Wiring of measuring system ............................ 31
9 Commissioning 32
9.1 Running-in schedule ........................................................ 32
9.2 Daily start-up....................................................................... 33
9.3 Shutdown signal................................................................ 33
9.4 Commissioning after storage........................................ 33
10 Tool change 34
10.1 Clockwise and counter-clockwise ............................... 34
10.2 Pneumatic taper change ................................................ 35
10.2.1 Automatic hollow shank taper tool clamp
.................................................................................... 35
10.3 Tool changing station (optional accessory)............. 36
10.3.1 pneumatic taper change................................... 36
10.3.2 Installing the changing station....................... 36
10.3.3 Maintenance.......................................................... 36
10.4 Workflow .............................................................................. 37
10.4.1 Pneumatic workflow........................................... 37
10.4.2 Electrical workflow .............................................. 38
10.4.3 Signals...................................................................... 38
11 Tools for high speed cutting 39