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Jäger Z80-H528.08 S5VW3, Manual

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Technical Specifications

Item no. 10405047-08, Revision 00

26 ( 48 )

6.8

Air-borne noise emissions

CAUTION: Noise has an impact on health.

u

Only operate the HF spindle if you are wearing hearing protection.

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Summary of Contents for Z80-H528.08 S5VW3

Page 1: ...Manual Z80 H528 08 S5VW3 High Frequency Spindle Pneumatic taper change...

Page 2: ...elopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakani...

Page 3: ...on 24 6 6 4 Scaling 24 6 7 Speed and position sensor MiniCoder 25 6 7 1 Technical Specifications 25 6 8 Air borne noise emissions 26 7 Operating location 27 8 Installation 28 8 1 Installing the HF spi...

Page 4: ...In the case of storage 41 12 4 Monthly maintenance 41 12 5 Long periods of storage 41 12 6 Maximum storage time 41 13 Dismantling 42 13 1 Disposal and environmental protection 42 14 Service and repair...

Page 5: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 6: ...cy Spindle q Felt cleaning taper q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency conv...

Page 7: ...th the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary r...

Page 8: ...ining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Page 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Page 11: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 12: ...g air G 1 8 4 Taper cleaning G 1 8 7 Pneumatics for tool change cylinder forward G 3 8 8 Pneumatics for tool change cylinder back G 1 4 5 2 Electrical connection The HF spindle may only be operated wi...

Page 13: ...is shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air quality see Air purity classes ISO 8573 1 30 section The seal...

Page 14: ...3 Hz Motor poles pairs 2 Rated rotation speed 28 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 1...

Page 15: ...Technical Specifications Item no 10405047 08 Revision 00 15 48 Coupler plug 9 pin SpeedTEC motor phases 17 pin sensors Weight 12 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 16: ...5 000 10 000 15 000 20 000 25 000 28 000 rpm Speed 3 888 8 766 14 002 18 910 23 868 26 524 rpm Frequency 167 333 500 667 833 933 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 39 kW Torque 1 88 1 82...

Page 17: ...9 2 333 3 842 5 425 6 871 6 884 kW Torque 2 41 2 86 2 93 2 94 2 87 2 61 Nm Voltage 81 151 217 286 351 350 V Current 14 15 15 15 15 16 A Cos 0 93 0 91 0 89 0 88 0 88 0 89 Note on operation with static...

Page 18: ...10 11 12 13 14 15 16 17 R ckseite back side Kundenseite customer side Kundenseite customer side UA Spur A UA track A UA Spur A UA track A UB Spur B UB track B UB Spur B UB track B Nullspur UN referen...

Page 19: ...W bei J ger Stator 70 40 2pol core cable brown U blue V black W at J ger stator 70 40 2pol Aderleitung braun U blau V wei W bei J ger Stator 3 7 4pol core cable brown U blue V white W at J ger stator...

Page 20: ...7 1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 1...

Page 21: ...o the machine controller q Tool taper monitoring using inductive proximity switch Signals Tool clamped Tool released Tool ejected HF spindle HF spindle HF spindle Ready to operate Not ready to operate...

Page 22: ...able during rotation q The sensor electronics convert the signal from the sensor into an analog output signal 4 20 mA 2 10 V q The output signal can be analyzed digitally with the position controller...

Page 23: ...gnal for the following reasons q Compared to a voltage signal the current signal is less sensitive to any electromagnetism For example linear drives motor power cable HF technology etc q The analog cu...

Page 24: ...ion Before applying the operating voltage Select the desired output signal Switch on sensor electronics 30 minutes before the start of scaling or oper ation 6 6 4 Scaling Displacement Current Voltage...

Page 25: ...chnical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0...

Page 26: ...Technical Specifications Item no 10405047 08 Revision 00 26 48 6 8 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 27: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 28: ...ble and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If...

Page 29: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Page 30: ...on air quality see Air purity classes ISO 8573 1 30 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Page 31: ...Secure the housings with two screws See illustration for the drill hole pattern 8 5 1 Wiring of measuring system The sensor is pre assembled in the unclamp unit and connected to the sensor electronics...

Page 32: ...y the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing a...

Page 33: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 34: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Page 35: ...be free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand st...

Page 36: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 37: ...g Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even i...

Page 38: ...art HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clamp...

Page 39: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Page 40: ...o ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter r...

Page 41: ...ve all coolant residues Store the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage condit...

Page 42: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Page 43: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 44: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Page 45: ...s damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all...

Page 46: ...bserve all points in the Tool change 34 and Mainte nance 40 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Page 47: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 48: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 H528 08 S5VW3 Item no 10405047 08 Revision 00 Date 01 09 2023 Language EN Jaeger Spindles North...

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