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Jäger Z80-H445.06 S19W2/2, Manual

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Jäger Z80-H445.06 S19W2/2 Manual Download Page 11

Technical description

Item no. 10404066, Revision 10

11 ( 44 )

5

Technical description

5.1

Connections of HF spindle

4

1

3

7

2

8

1

Electrical connection

2

Cooling water

G 1/8"

3

Sealing air

G 1/8"

4

Taper cleaning

G 1/8"

7

Pneumatics for tool change (cylinder forward)

G 1/8"

8

Pneumatics for tool change (cylinder back)

G 1/8"

Summary of Contents for Z80-H445.06 S19W2/2

Page 1: ...Manual Z80 H445 06 S19W2 2 High Frequency Spindle Pneumatic taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Page 3: ...7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Cooling water 25 8 3 1 Quality of cooling water 25 8 3 2 Setting the cooling 25 8 4...

Page 4: ...Item no 10404066 Revision 10 4 44 Contents Translation of the original manual 14 1 Service partners 39 14 2 Malfunctions 40 15 Declaration of Incorporation 43...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...ories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func...

Page 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Page 11: ...5 Technical description 5 1 Connections of HF spindle 4 1 3 7 2 8 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatics for tool change cylinder forwar...

Page 12: ...ormation The FC detects the following operating states of the HF spindle depending on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operat...

Page 13: ...pindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 26 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Page 14: ...ated rotation speed 45 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor pr...

Page 15: ...Technical Specifications Item no 10404066 Revision 10 15 44 Weight 6 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 16: ...000 rpm Speed 8 261 13 327 18 709 23 734 28 983 39 155 43 710 rpm Frequency 333 500 667 833 1 000 1 333 1 500 Hz Rated power 0 6 1 014 1 345 1 659 1 909 2 408 2 57 kW Torque 0 69 0 73 0 69 0 68 0 63...

Page 17: ...28 1 469 2 035 2 598 3 164 4 031 4 6 kW Torque 1 08 1 06 1 06 1 05 1 05 0 99 1 01 Nm Voltage 76 116 155 196 238 311 320 V Current 15 14 15 15 16 15 15 A Cos 0 87 0 81 0 76 0 72 0 69 0 66 0 72 Note on...

Page 18: ...arz W bei J ger Stator 70 40 2pol core cable brown U blue V black W at J ger stator 70 40 2pol Aderleitung braun U blau V wei W bei J ger Stator 3 7 4pol core cable brown U blue V white W at J ger sta...

Page 19: ...m Signal HSK clamped BK 0 14 mm Signal HSK ejected BK 0 14 mm Spindelstecker FSW9 12 Y TEC 12 S19 male connector FSW9 12 Y TEC 12 S19 1 Perschewski 11 10 17 1 29029370 g f e d c b a 4 5 6 1 3 2 a b c...

Page 20: ...V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R...

Page 21: ...ital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000...

Page 22: ...Technical Specifications Item no 10404066 Revision 10 22 44 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 23: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 24: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Page 25: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 27: ...o 10404066 Revision 10 27 44 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 26 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for...

Page 28: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 30: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 31: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand stil...

Page 32: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 33: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Page 34: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Page 35: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 36: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 37: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 38: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 39: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 40: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 41: ...damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all...

Page 42: ...serve all points in the Tool change 30 and Mainte nance 36 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 43: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 44: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 H445 06 S19W2 2 Item no 10404066 Revision 10 Date 01 09 2023 Language EN Jaeger Spindles North A...

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