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Operating location

Item no. 10203044, Revision 02

19 ( 36 )

7

Operating location

DANGER: Due to flying parts.

If the HF spindle is incorrectly attached, it may come loose during operation
and be flung away by the forces that occur.

u

Clamp the HF spindle firmly.

WARNING: Risk of injury due to flying parts.

The  HF  spindle  operates  at  high  speeds  which  may  cause  chips  to  fly  out
with great force.

u

Never remove the protective devices of the machine or system.

u

Always wear protective goggles during work.

Example of design: Mounting

surface

Note the following points before installing the HF spindle:

Ü

Make sure that the correct spindle holder for the HF spindle is fitted in the
machine.

Ü

Check the connecting hoses for damage.

Ü

Check the connecting cables for damage.

Ü

Only use undamaged hoses and cables.

Ü

Do not allow the HF spindle to run in the vicinity of a heat source.

Summary of Contents for Z62-M360.56 S5

Page 1: ...Manual Z62 M360 56 S5 High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...l differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 21 8 3 Cooling water 21...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...Available on request q Spindle holder q Frequency converter q Chiller q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for op...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...Technical description Item no 10203044 Revision 02 10 36 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor T...

Page 13: ...Technical Specifications Item no 10203044 Revision 02 13 36 6 1 Dimensions Clamping range...

Page 14: ...04 22 856 27 860 37 684 47 509 56 761 rpm Frequency 167 250 333 417 500 667 833 1 000 Hz Rated power 0 192 0 289 0 419 0 524 0 633 0 853 1 044 1 249 kW Torque 0 21 0 21 0 22 0 22 0 22 0 22 0 21 0 21 N...

Page 15: ...078 1 243 1 808 2 076 2 503 kW Torque 0 48 0 479 0 452 0 473 0 432 0 474 0 425 0 428 Nm Voltage 68 93 111 128 149 184 214 249 V Current 10 10 4 10 6 10 5 10 9 11 10 5 10 6 A Cos 0 89 0 84 0 83 0 82 0...

Page 16: ...0 5 mm BK 0 5 mm RD 0 14 mm RD 0 14 mm GN 0 14 mm YE 0 14 mm Spindelstecker FS9M S5 spindle plug FS9M S5 2 0 hh mm Z hler optional counter optional BK BK 1 Perschewski 05 09 18 1 29027470 g f e d c b...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 20: ...e fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water...

Page 21: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 22: ...n air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 23: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 24: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 25: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 26: ...contamination damages the collet clamping nut tool mount etc As a re sult the function of the HF spindle is no longer guaranteed u Clean the collet u Clean the clamping nut u Clean the thread of the...

Page 27: ...bore Continuous clamping bore Excessive tightening torques MA can damage or destroy the collet clamping nut and collet mount of the shaft Keep to the following values Short clamping bore Clamping diam...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the applica...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 M360 56 S5 Item no 10203044 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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