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Safety instructions

Item no. 10202026, Revision 02

8 ( 36 )

4.1

Safe working

Observe all safety instructions set out in the manual, the applicable national
accident prevention regulations, and the valid company work, operation, and
safety guidelines.

DANGER: Due to flying parts.

Tools  that  are  not  clamped  correctly  will  be  flung  away  by  the  centrifugal
forces that occur during machining.

u

Use the full clamping depth of the collet.

u

Clamp the tool securely.

DANGER: Due to flying parts.

If  the  wrong  rotational  direction  is  used,  the  clamping  system  releases  and
the tool is flung away.

u

It is essential to adhere to the rotational direction of the HF spindle.

WARNING: Risk of injury due to flying parts.

The  HF  spindle  operates  at  high  speeds  which  may  cause  chips  to  fly  out
with great force.

u

Never remove the protective devices of the machine or system.

u

Always wear protective goggles during work.

Example of design: Inserting the

shank

Note: Ensure functionality.

u

Never operate the HF spindle without a clamped tool shank.

If no tool shank is clamped:

q

The clamping system is damaged by the centrifugal forces.

q

The clamping system is shifted.

q

The balance of the HF spindle is affected.

q

The bearing is damaged.

Ü

Take the relevant measures to protect against splashes and spray accord-
ing to the type of machining, the type of material being machined, and the
type of tool selected.

Ä

Observe the manual of the machine in which the HF spindle is installed.

Ü

Obtain the maximum circumferential speeds of the tools used from the
tool supplier.

Single-point tools are not suitable for high speed cutting.

If they are required for production reasons:

Ü

Only use a balanced tool.

Ä

DIN ISO 1940

Ä

Balance grade 2,5

Summary of Contents for Z62-M280.25 S5

Page 1: ...Manual Z62 M280 25 S5 High Frequency Spindle Manual tool change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...l differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 21 8 3 Cooling water 21...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...eaning taper q Jaw wrench q Hook wrench q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequen...

Page 6: ...e with the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 10: ...Technical description Item no 10202026 Revision 02 10 36 5 Technical description 5 1 Connections of HF spindle 2 3 2 1 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...ncy 1 333 Hz Motor poles pairs 1 Rated rotation speed 80 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resisto...

Page 13: ...Technical Specifications Item no 10202026 Revision 02 13 36 6 1 Dimensions Clamping range...

Page 14: ...80 000 rpm Speed 6 300 17 535 27 839 37 255 46 753 56 373 65 809 75 144 rpm Frequency 167 333 500 667 833 1 000 1 167 1 333 Hz Rated power 0 133 0 336 0 47 0 66 0 84 0 95 1 1 1 128 kW Torque 0 19 0 18...

Page 15: ...z Rated power 0 137 0 406 0 648 0 905 1 145 1 397 1 593 1 621 kW Torque 0 17 0 25 0 22 0 23 0 23 0 24 0 24 0 21 Nm Voltage 75 115 144 167 185 207 208 206 V Current 5 6 8 6 8 6 8 7 7 7 7 7 9 A Note on...

Page 16: ...c d e f g Bl bersetzungen Vervielf ltigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Alfred J ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr V...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 20: ...e fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water...

Page 21: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 22: ...n air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 23: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 24: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 25: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 26: ...t u Clean the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the shan...

Page 27: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 29: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 30: ...ction More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non re...

Page 31: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 32: ...er See also Spindle becomes hot 32 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 33: ...ruly or is dis torted q Only use spindle holders from the original accessories or holders produced according to the tolerances specified by Alfred J ger GmbH HF spindle clamped too tightly q Only tigh...

Page 34: ...Observe all points in the Tool change 25 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 35: ...6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Saf...

Page 36: ...61239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z62 M280 25 S5 Item no 10202026 Revision 02 Date 06 01 2023 Language EN Jaeger Spindles North Am...

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