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Manual

Z62-D460.93 S3

High Frequency Spindle

Pneumatic direct change

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Summary of Contents for Z62-D460.93 S3

Page 1: ...Manual Z62 D460 93 S3 High Frequency Spindle Pneumatic direct change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...rating location 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 23 8 3 Cooling water 23 8 3 1 Quality of cooling water 23 8 3 2 Setting the cooling 23 8 4 Compr...

Page 4: ...Contents Item no 10304048 Revision 04 4 40...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...indle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet q Service set q Further accessories on request Only appro...

Page 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 10: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 11: ...4 11 40 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 7 8 4 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Blow air through collet during tool change G 1 8 7 Pneum...

Page 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Page 13: ...l change and causing contamination and damage to the inner taper and the clamping system The taper cleaning is integrated in the pneumatics system for the tool change This means that no additional con...

Page 14: ...sors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 130 C Hou...

Page 15: ...Technical Specifications Item no 10304048 Revision 04 15 40 6 1 Dimensions Clamping range...

Page 16: ...0 20 000 30 000 40 000 50 000 60 000 rpm Speed 2 875 8 823 18 500 28 507 38 515 48 522 58 489 rpm Frequency 83 167 333 500 667 833 1 000 Hz Rated power 0 134 0 43 0 91 1 36 1 800 2 242 2 445 kW Torque...

Page 17: ...7 3 167 kW Torque 0 483 0 681 0 647 0 64 0 63 0 63 0 519 Nm Voltage 24 44 73 104 136 167 190 V Current 12 15 9 15 8 15 8 15 8 15 8 13 7 A cos 0 93 0 92 0 88 0 86 0 85 0 83 0 83 Note on operation with...

Page 18: ...46 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0000568 kgm p0348 Field weakening operating speed VDC 600...

Page 19: ...0 40 100 DCM60 40 KTY AC8 01 AC9 02 ACM48 30 45 ACM82 50 80 4 DC4 DC5 DCM48 30 90 AC8 02 AC10 01 AC10 02 ACM82 50 80 4E DC9 01 DC8 02 DC9 02 DC8 01 0 5 RD 0 5 GN 0 5 WH 2x 0 14 0 5 RD 0 5 BU 0 5 WH 0...

Page 20: ...re TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN...

Page 21: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 22: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 23: ...er causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to uns...

Page 24: ...n air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 25: ...ation Item no 10304048 Revision 04 25 40 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 24 section Keep to the following values Pneumatic system for tool change 6...

Page 26: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 27: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 28: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Page 29: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Page 30: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Page 31: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Page 32: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 33: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 34: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 35: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 37: ...d too tightly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automati...

Page 38: ...serve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 D460 93 S3 Item no 10304048 Revision 04 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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