Jäger Z62-D360.51 S3M, Manual

Page: 3 / 40

Item no. 10303238, Revision 01 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Service set................................................................. 6
2.1.2 Optional accessories............................................. 7
2.1.3 Documentation supplied.................................... 8
2.2 Packaging of HF spindle.................................................... 8
3 Designated use 9
3.1 Permissible types of machining ..................................... 9
3.2 Permissible materials ......................................................... 9
4 Safety instructions 10
4.1 Safe working........................................................................ 11
4.2 Shutdown of HF spindle ................................................. 12
4.3 Installation and maintenance ....................................... 12
4.4 Modification and repair................................................... 12
4.5 Improper operation .......................................................... 12
5 Technical description 13
5.1 Connections of HF spindle ............................................. 13
5.2 Electrical connection........................................................ 14
5.3 Cooling .................................................................................. 14
5.4 Sealing air............................................................................. 15
5.5 Taper cleaning .................................................................... 15
5.6 Pneumatic tool change ................................................... 15
6 Technical Specifications 16
6.1 Dimensions .......................................................................... 17
6.2 Technical data sheet (KL4001 , AC-Motor) ............... 18
6.2.1 Performance Diagram........................................ 19
6.3 Wiring diagram................................................................... 20
6.4 Motor protection PTC 160°C.......................................... 21
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 22
6.6 Air-borne noise emissions.............................................. 23
7 Operating location 23
8 Installation 24
8.1 Installing the HF spindle ................................................. 24
8.2 Diameter of media supply line ..................................... 25
8.3 Cooling water...................................................................... 25
8.3.1 Quality of cooling water.................................... 25
8.3.2 Setting the cooling.............................................. 25
8.4 Compressed air................................................................... 26
8.4.1 Air purity classes (ISO 8573-1) ......................... 26
8.4.2 Setting the sealing air ........................................ 26
8.4.3 Setting values........................................................ 27
9 Commissioning 27
9.1 Running-in schedule ........................................................ 27
9.2 Daily start-up....................................................................... 28
9.3 Shutdown signal................................................................ 28
9.4 Commissioning after storage........................................ 28
10 Tool change 29
10.1 Clockwise.............................................................................. 29
10.2 Pneumatic direct change................................................ 29
10.2.1 Changing the collet............................................. 30
10.3 Tool changing station (optional accessory)............. 31
10.3.1 pneumatic direct change.................................. 31
10.3.2 Installing the changing station....................... 31
10.3.3 Maintenance.......................................................... 31
11 Tools for high speed cutting 32
11.1 Broken-off tool.................................................................... 32
12 Maintenance 33
12.1 Ball bearings ........................................................................ 33
12.2 Daily cleaning ..................................................................... 33
12.2.1 Before commencing work ................................ 33
12.2.2 With every tool change ..................................... 33
12.2.3 Every time the clamping device is changed
.................................................................................... 34
12.3 In the case of storage ....................................................... 34
12.4 Monthly maintenance ..................................................... 34
12.5 Long periods of storage.................................................. 34
12.6 Maximum storage time ................................................... 34
13 Dismantling 35
13.1 Disposal and environmental protection ................... 35
14 Service and repairs 35
14.1 Service partners ................................................................. 35
14.2 Malfunctions........................................................................ 36
15 Declaration of Incorporation 39