Jäger Z42-M160.20 S5A Manual Download Page 22

Installation

Item no. 10201043, Revision 03

22 ( 36 )

8.2

Diameter of media supply line

Ü

The nominal size of the media supply lines can be found in the following
table:

DN

Medium

D1

D2

2.8

Compressed air

2.8 mm

7

/

64

"

4 mm

5

/

32

"

4

Compressed air

4 mm

5

/

32

"

6 mm

15

/

64

"

6

Compressed air

6 mm

15

/

64

"

8 mm

5

/

16

"

8.3

Compressed air

8.3.1

Air purity classes (ISO 8573-1)

Solid impurities

Class 3

Filter grade at least 5 µm for solids

Water content

Class 4

Max. pressure dew point +3 °C

Total oil content

Class 3

Max. oil content 1 mg/m

3

Summary of Contents for Z42-M160.20 S5A

Page 1: ...Manual Z42 M160 20 S5A High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...r protection PTC 160 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 ESD protection 18 6 7 Air borne noise emissions 19 7 Operating location 20 8 Installation 21 8 1 Installing the...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...mping nut q Jaw wrench q Hook wrench q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency...

Page 6: ...th the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mach...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC detects the following operating st...

Page 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Page 12: ...0 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Nu...

Page 13: ...Technical Specifications Item no 10201043 Revision 03 13 36 Coupler plug 9 pin SpeedTEC Weight 0 9 kg Inner taper run out 1 6 1 Dimensions Clamping range...

Page 14: ...ted rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 7 334 18 334 27 410 36 704 45 936 55 250 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 059 0 163 0 247 0 240 0 278 0 3...

Page 15: ...0 182 0 413 0 57 0 718 0 835 kW Torque 0 127 0 092 0 141 0 146 0 147 0 141 Nm Voltage 20 44 60 71 82 93 V Current 6 7 8 3 8 4 7 9 8 8 3 A Cos 0 9 0 61 0 74 0 82 0 85 0 84 Note on operation with stati...

Page 16: ...wei 0 22mm white 0 22mm wei 0 25mm white 0 25mm braun 0 22mm brown 0 22mm gr n 0 20mm green 0 20mm lila 0 22mm purple 0 22mm schwarz 0 5mm black 0 5mm blau 0 5mm blue 0 5mm braun 0 5mm brown 0 5mm bla...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Page 19: ...Technical Specifications Item no 10201043 Revision 03 19 36 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 20: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 21: ...s Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air...

Page 22: ...table DN Medium D1 D2 2 8 Compressed air 2 8 mm 7 64 4 mm 5 32 4 Compressed air 4 mm 5 32 6 mm 15 64 6 Compressed air 6 mm 15 64 8 mm 5 16 8 3 Compressed air 8 3 1 Air purity classes ISO 8573 1 Solid...

Page 23: ...on the hose diameter and length Hose diameter DN 4 The setting value can be found in the following diagram To ensure effective control turn on the sealing air and cooling when turn ing on the machine...

Page 24: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Page 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 26: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 27: ...t u Clean the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the shan...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 30: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Page 31: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the applica...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z42 M160 20 S5A Item no 10201043 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

Reviews: