Jäger Z42-M160.20 S5, Manual

Page: 3 / 36

Item no. 10201024, Revision 13 3 ( 36 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual ...................................................... 4
1.2 Explanation of symbols used .......................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle ........................................ 5
2.1.1 Optional accessories............................................. 5
2.1.2 Documentation supplied.................................... 5
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining ..................................... 6
3.2 Permissible materials ......................................................... 6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle ................................................... 9
4.3 Installation and maintenance ......................................... 9
4.4 Modification and repair..................................................... 9
4.5 Improper operation ............................................................ 9
5 Technical description 10
5.1 Connections of HF spindle ............................................. 10
5.2 Electrical connection........................................................ 10
5.3 Cooling .................................................................................. 11
5.3.1 Cooling via spindle holder................................ 11
5.4 Sealing air............................................................................. 11
6 Technical Specifications 12
6.1 Dimensions .......................................................................... 13
6.2 Technical data sheet (KL2004 , AC-Motor) ............... 14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram................................................................... 16
6.4 Motor protection PTC 160°C.......................................... 17
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 18
6.6 Air-borne noise emissions.............................................. 18
7 Operating location 19
8 Installation 20
8.1 Installing the HF spindle ................................................. 20
8.2 Diameter of media supply line ..................................... 20
8.3 Compressed air................................................................... 21
8.3.1 Air purity classes (ISO 8573-1) ......................... 21
8.3.2 Setting the sealing air ........................................ 21
9 Commissioning 22
9.1 Running-in schedule ........................................................ 22
9.2 Daily start-up....................................................................... 23
9.3 Shutdown signal................................................................ 23
9.4 Commissioning after storage........................................ 23
10 Tool change 24
10.1 Clockwise.............................................................................. 24
10.2 Manual tool change.......................................................... 25
10.2.1 Maximum tightening torques......................... 26
11 Tools for high speed cutting 27
12 Maintenance 28
12.1 Ball bearings ........................................................................ 28
12.2 Daily cleaning ..................................................................... 28
12.2.1 Before commencing work ................................ 28
12.2.2 With every tool change ..................................... 28
12.2.3 Every time the clamping device is changed
.................................................................................... 29
12.3 In the case of storage ....................................................... 29
12.4 Monthly maintenance ..................................................... 29
12.5 Long periods of storage.................................................. 29
12.6 Maximum storage time ................................................... 29
13 Dismantling 30
13.1 Disposal and environmental protection ................... 30
14 Service and repairs 31
14.1 Service partners ................................................................. 31
14.2 Malfunctions........................................................................ 32
15 Declaration of Incorporation 35