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Preliminary information

Item no. 15201039, Revision 03

4 ( 36 )

1

Preliminary information

The  high  frequency  spindle  (HF  spindle)  is  a  high  quality  precision  tool  for
high speed machining.

1.1

Purpose of the manual

The manual is an important component of the HF spindle.

Ü

Store the manual carefully.

Ü

Make the manual available to all persons who work with the HF spindle.

Ü

Read the documentation supplied in full.

Ü

Before carrying out any work, read the corresponding section of the man-
ual carefully again.

1.2

Explanation of symbols used

To  enable  quick  classification  of  information,  this  manual  uses  visual  aids  in
the form of symbols and text markings.

Notes are marked with a signal word and a colored box:

DANGER

Dangerous situation!

Results in serious injury or death.

u

Measure to avert the danger.

WARNING

Dangerous situation!

May result in serious injury or death.

u

Measure to avert the danger.

CAUTION

Dangerous situation!

May result in minor to moderate injury.

u

Measure to avert the danger.

Note

May result in material damage. This warning symbol is not a warning for per-
sonal injury.

Tip

Tips indicate useful information for users.

Summary of Contents for Z33-M060.51 K2S15

Page 1: ...Manual Z33 M060 51 K2S15 High Frequency Spindle Manual tool change...

Page 2: ...ogical development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care Howe...

Page 3: ...rformance Diagram 18 6 3 2 Equivalent circuit diagram data 18 Parameter 19 6 4 Wiring diagram 20 6 5 Motor protection PTC 100 C 21 6 6 Air borne noise emissions 21 7 Operating location 22 8 Installati...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...ories Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operati...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Page 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Page 12: ...ge 47 47 44 V Current 8 2 7 8 8 1 A Motor data Motor technology 3 phase asynchronous drive no brushes or sensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration bra...

Page 13: ...Technical Specifications Item no 15201039 Revision 03 13 36 Clockwise Coupler plug 7 pin plastic Cable length 2 m Weight 0 62 kg Inner taper run out 1 6 1 Dimensions Clamping range...

Page 14: ...0 Rated rotation speed 5 000 10 000 30 000 60 000 rpm Speed 2 905 7 888 27 887 57 985 rpm Frequency 83 167 500 1 000 Hz Rated power 0 025 0 066 0 223 0 431 kW Torque 0 0817 0 0802 0 0765 0 0709 Nm Vol...

Page 15: ...al voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the harmonic content 6 2 1 Performance Diagram 6 2 2 Equivalent circuit...

Page 16: ...335 Cooling type Spindle holder cooled p0341 Moment of inertia 0 0000053 kgm p0348 Field weakening operating speed VDC 600V 253 070 rpm p0350 Stator resistance cold strand 0 238 p0353 Series inductanc...

Page 17: ...peed 5 000 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 3 953 8 458 18 000 27 953 37 806 47 954 58 182 rpm Frequency 83 167 333 500 667 833 1 000 Hz Rated power 0 022 0 053 0 112 0 169 0 207 0...

Page 18: ...0 349 0 406 kW Torque 0 073 0 0799 0 0778 0 0754 0 072 0 0699 0 067 Nm Voltage 7 12 19 28 35 40 47 V Current 7 7 8 2 8 2 8 1 8 8 1 8 A cos 0 91 0 87 0 83 0 8 0 8 0 82 0 81 Note on operation with stat...

Page 19: ...2 71 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Uncooled p0341 Moment of inertia 0 0000053 kgm p0348 Field weakening operating speed VDC 600V 3...

Page 20: ...Y BU PTC 0 14mm BN KTY RD PTC 0 14mm Stator KTY PTC Spindel 1 3 5 PE 6 2 BN 0 5 mm GN 0 5 mm WH 0 5 mm YE 0 5 mm GY 0 5 mm PK 0 5 mm Motorkabel 7x0 5mm motor cable 7x0 5mm 1 0 4 1 Perschewski 14 09 16...

Page 21: ...re TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN...

Page 22: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 23: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Page 24: ...air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 2 8 The setting value can be found in the fo...

Page 25: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Page 26: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 27: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 28: ...ut u Clean the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the sha...

Page 29: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 30: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 31: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Page 32: ...the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Ser...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 29 section q Check whether the tool is suitable for the applica...

Page 35: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Page 36: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 51 K2S15 Item no 15201039 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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