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Manual

Z33-M060.11 K03S1

High Frequency Spindle

Manual tool change

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Summary of Contents for Z33-M060.11 K03S1

Page 1: ...Manual Z33 M060 11 K03S1 High Frequency Spindle Manual tool change...

Page 2: ...elopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakani...

Page 3: ...L 1001 AC motor 14 6 2 1 Performance Diagram 15 6 3 Wiring diagram 16 6 4 Air borne noise emissions 17 7 Operating location 17 8 Installation 18 8 1 Installing the HF spindle 18 8 2 Diameter of media...

Page 4: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 5: ...ase q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Do not use any other accessories this may invalidate any warranty claims and c...

Page 6: ...ining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Page 7: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 8: ...cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fu...

Page 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 10: ...requency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequen...

Page 11: ...le the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Page 12: ...r sensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Housing Aluminium Housing...

Page 13: ...Technical Specifications Item no 10200046 01 Revision 01 13 32 6 1 Dimensions Clamping range...

Page 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Page 15: ...0 107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with s...

Page 16: ...5 mm 1 2 3 4 Motorkabel 4x0 5 motor cable 4x0 5 1 2 3 Kundenseite customer side 3 Motorphase U motor phase U 2 Motorphase V motor phase V 1 Motorphase W motor phase W bis 01 01 2010 until 01 01 2010...

Page 17: ...NG Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always w...

Page 18: ...e hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped wit...

Page 19: ...on air quality see Air purity classes ISO 8573 1 19 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 2 8 The setting value can be found in the...

Page 20: ...e clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft...

Page 21: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 22: ...o tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise...

Page 23: ...t the function of the HF spindle is no longer guaranteed u Clean the collet u Clean the inner taper of the shaft Insert a suitable tool into the collet Turn the knob by hand in the direction of the L...

Page 24: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Page 25: ...s to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool moun...

Page 26: ...cted from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft...

Page 27: ...posal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal dom...

Page 28: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 29: ...rter See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q...

Page 30: ...ol unsuitable q Only use balanced tools Also see the Tools for high speed cutting 24 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool...

Page 31: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 32: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 11 K03S1 Item no 10200046 01 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North...

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