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Maintenance

Item no. 10200042, Revision 04

29 ( 36 )

12.2.3

Every time the clamping device is changed

Ü

Clean the inner taper of the HF spindle shaft. The inner taper must be free
of chips and contamination.

Ü

Clean the tool taper.

Ü

Apply a light greasy film to the taper of the collet after cleaning.

Ä

Only use the collet grease from the service set.

This improves the sliding movement and increases the clamping force of the
collet.

12.3

In the case of storage

If the HF spindle is not required for a prolonged period of time:

Ü

Store the HF spindle in horizontal position.

Ü

Store the HF spindle so that it is protected from moisture, dust, and other
environmental influences.

Ü

Note the following storage conditions.

Temperature of storage location

+10°C … + 45° C

Relative humidity

< 50 %

12.4

Monthly maintenance

Ü

Turn the shaft of the HF spindle at least ten times by hand every four
weeks.

12.5

Long periods of storage

Ü

Turn the shaft of the HF spindle at least ten times by hand every three
months.

Ü

Then put the HF spindle into operation with a tool inserted for approx.
10 minutes.

Ä

The speed should be no more than 20 % of the maximum permissible
speed for the HF spindle. (See Commissioning

 [

}

 23]

 section)

12.6

Maximum storage time

The maximum storage time is 2 years.

Ü

Make sure that all information in the "Long periods of storage

 [

}

 29]

" sec-

tion is adhered to. This is the only way in which to maintain the functional-
ity of the HF spindle.

Summary of Contents for Z33-M060.03 K2S2A

Page 1: ...Manual Z33 M060 03 K2S2A High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...diagram 16 6 4 Motor protection PTC 100 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 ESD protection 18 6 7 Air borne noise emissions 19 7 Operating location 20 8 Installation 21...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Page 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Page 12: ...es pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signal...

Page 13: ...Technical Specifications Item no 10200042 Revision 04 13 36 Weight 0 62 kg Inner taper run out 1 6 1 Dimensions Clamping range...

Page 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Page 15: ...107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with sta...

Page 16: ...ESD 29040071 Pinbel 7pol Kabelstecker 0 2 mm 0 2 mm 0 2 mm 0 75 mm 0 75 mm 0 75 mm 0 75 mm 0 75 mm Schielding U W 2 3 4 PE V DFP 0 14 mm 0 14 mm 0 14 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm Schiel...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Page 19: ...Technical Specifications Item no 10200042 Revision 04 19 36 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 20: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 21: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Page 22: ...air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 2 8 The setting value can be found in the fo...

Page 23: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Page 24: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 25: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 26: ...d torque 3 4 Nm When doing so only tighten the collet with the supplied collet screw in tool ring wrench This minimizes collet warp and increases concentric run out accuracy Note Ensure functionality...

Page 27: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 29: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Page 30: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Page 31: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 32: ...er See also Spindle becomes hot 32 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 33: ...or is dis torted q Only use spindle holders from the original accessories or holders produced according to the tolerances specified by Nakanishi Jaeger GmbH HF spindle clamped too tightly q Only tigh...

Page 34: ...serve all points in the Tool change 25 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 35: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Page 36: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 03 K2S2A Item no 10200042 Revision 04 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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