Jäger Z33-M060.03 K2 Manual Download Page 1 | Manualshive

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Manual

Z33-M060.03 K2

High Frequency Spindle

Manual tool change

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Summary of Contents for Z33-M060.03 K2

Page 1: ...Manual Z33 M060 03 K2 High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...6 3 Wiring diagram 16 6 4 Motor protection PTC 100 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Install...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operational...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Page 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Page 12: ...otor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number o...

Page 13: ...Technical Specifications Item no 10200032 Revision 09 13 32 Inner taper run out 1 6 1 Dimensions Clamping range...

Page 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Page 15: ...107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with sta...

Page 16: ...75mm 0 25mm 0 25mm 0 25mm 0 25mm 0 25mm 0 5 mm 0 5 mm 0 5 mm 0 25 mm 0 25 mm 0 75mm 0 75 mm 0 75 mm 0 75 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm 0 25 mm Schutzleiter Protective earth Motorphase U Motor ph...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 20: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Page 21: ...n air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 22: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Page 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 24: ...th the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on the FC in accordance w...

Page 25: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 26: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 27: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Page 28: ...the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Ser...

Page 29: ...er See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 30: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 25 section q Check whether the tool is suitable for the applica...

Page 31: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Page 32: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 03 K2 Item no 10200032 Revision 09 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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