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Manual

Z100-M635.03 S11

High Frequency Spindle

Manual taper change

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Summary of Contents for Z100-M635.03 S11

Page 1: ...Manual Z100 M635 03 S11 High Frequency Spindle Manual taper change...

Page 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nak...

Page 3: ...sensor digital differential magneto resistor 21 6 6 Air borne noise emissions 22 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Coo...

Page 4: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 5: ...tional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational saf...

Page 6: ...and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi...

Page 7: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 8: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Page 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 10: ...04 01 Revision 03 10 40 5 Technical description 5 1 Connections of HF spindle 2 1a 3 2 1b 1a Electrical connection for motor phases 1b Electrical connection for Differential magneto resistor PTC 2 Coo...

Page 11: ...pindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion...

Page 12: ...uency 1 167 Hz Motor poles pairs 2 Rated rotation speed 35 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resis...

Page 13: ...Technical Specifications Item no 10206004 01 Revision 03 13 40 Weight 12 5 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 14: ...00 15 000 20 000 25 000 30 000 35 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 34 083 rpm Frequency 167 333 500 667 833 1 000 1 167 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 6 kW Torq...

Page 15: ...6 16 01 15 4 kW Torque 6 12 6 846 6 712 6 579 6 445 5 341 4 56 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 A cos 0 9 0 84 0 82 0 81 0 79 0 79 0 76 Note on operation with sta...

Page 16: ...t 8 9 Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia kgm p0348 Field weakening operating speed VDC 600V 60 178...

Page 17: ...no 10206004 01 Revision 03 17 40 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Add...

Page 18: ...4pol 8 1 11 4pol 3 7 4pol 4 7 2pol 2 7 2pol Motorvarianten Kundenseite customer side R ckseite back side 1 2 3 4 PE Schutzleiter protective earth Kundenseite customer side phase U phase V phase W Ach...

Page 19: ...M Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 C PTC BU 0 14mm RD 0 14mm 2 0 DFP 220 GN 0 14mm YE 0 14mm Widerstand resistor 1 Perschewski 09 04 18 1 29028570 g f e d c b a 4 5 6 1 3 2 a b c...

Page 20: ...ccording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 21: ...gital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 100...

Page 22: ...Technical Specifications Item no 10206004 01 Revision 03 22 40 6 6 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 23: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 24: ...e corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal a...

Page 25: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Page 26: ...on air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Page 27: ...y the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing a...

Page 28: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 29: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Page 30: ...e to the hexagon socket of the mounting screw Width across flats 3 Turn the threaded spindle counterclockwise until you feel it reach the stop Remove the hexagon wrench Before inserting the tool mount...

Page 31: ...fugal forces that occur u Remove the hexagon socket wrench after the tool change Turn back the locking ring until the access hole is closed again The hollow shank taper tool mount is correctly inserte...

Page 32: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Page 33: ...s to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool moun...

Page 34: ...rizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Rel...

Page 35: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Page 36: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 37: ...rter See also Spindle becomes hot 37 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q...

Page 38: ...s HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 32 section q Check whether the tool is suitable for the appli...

Page 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 40: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M635 03 S11 Item no 10206004 01 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North A...

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