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Transport and packaging

Item no. 10205020, Revision 05

5 ( 36 )

2

Transport and packaging

Avoid strong vibrations or impacts during transportation, as these could dam-
age the ball bearings of the HF spindle.

Ü

Any damage reduces the accuracy of the HF spindle.

Ü

Any damage restricts the functionality of the HF spindle.

Ü

Any damage shortens the service life of the HF spindle.

2.1

Scope of supply of HF spindle

The following parts are supplied with the HF spindle:

q

High Frequency Spindle

q

Felt cleaning taper

q

Hexagon Allen wrench

q

Transport packaging

Ü

Check the high frequency spindle for completeness upon delivery.

2.1.1

Optional accessories

Available on request:

q

Spindle holder

q

Frequency converter

q

Chiller

q

Collet grease

q

Further accessories on request.

Only approved accessories have been tested for operational safety and func-
tionality.

Ü

Do not use any other accessories – this may invalidate any warranty claims
and compensation claims for damages.

Ü

If the spindle holder is to be produced in-house, it is essential to contact

Nakanishi Jaeger GmbH

 before starting production to request the toler-

ances and production plan for the spindle holder.

2.1.2

Documentation supplied

The documents listed below are supplied with the HF spindle:

q

Manual

q

The declaration of incorporation is part of the manual.

q

Inspection protocol

Ü

Check that the documentation supplied is complete when the spindle is
delivered. If necessary, request a new copy.

Summary of Contents for Z100-M536.03 S5

Page 1: ...Manual Z100 M536 03 S5 High Frequency Spindle Manual taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Page 3: ...peed sensor digital differential magneto resistor 19 6 6 Air borne noise emissions 20 7 Operating location 20 8 Installation 21 8 1 Installing the HF spindle 21 8 2 Diameter of media supply line 22 8...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...ional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safe...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...Technical description Item no 10205020 Revision 05 10 36 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 1 Electrical connection 2 Cooling water G 1 4 3 Sealing air G 1 8...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...Motor poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number...

Page 13: ...Technical Specifications Item no 10205020 Revision 05 13 36 6 1 Dimensions Clamping range...

Page 14: ...tion speed 5 000 10 000 15 000 20 000 25 000 30 000 36 000 rpm Speed 4 760 9 650 14 675 19 680 24 685 29 750 35 700 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 0 917 1 833 2 75 3 667...

Page 15: ...0 12 10 kW Torque 4 7 4 7 4 1 4 1 4 1 3 9 2 8 Nm Voltage 85 140 210 260 320 380 380 V Current 28 28 28 28 28 28 25 A cos 0 82 0 72 0 76 0 71 0 69 0 75 0 75 Note on operation with static frequency conv...

Page 16: ...16 Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0013153 kgm p0348 Field weakening operating speed VDC 600...

Page 17: ...Stator Stator U DFP Digitale Feldplatte Differential magneto resistor 0 75 mm 0 14 mm 0 14 mm U V W PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 C B A G blau...

Page 18: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 19: ...ital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000...

Page 20: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 21: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 22: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 23: ...n air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 24: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 26: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Page 27: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wit...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the applica...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M536 03 S5 Item no 10205020 Revision 05 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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