Jäger Z100-H642.03 S11AW2 Manual Download Page 4

Page: 4 / 44

Item no. 10406109, Revision 03

4 ( 44 )

Contents:

Translation of the original manual

12.6

Maximum storage time ................................................... 38

Dismantling

13.1

Disposal and environmental protection ................... 39

Service and repairs

14.1

Service partners.................................................................. 39

14.2

Malfunctions........................................................................ 40

Declaration of Incorporation

Summary of Contents for Z100-H642.03 S11AW2

Page 1: ...Manual Z100 H642 03 S11AW2 High Frequency Spindle Pneumatic taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...ital differential magneto resistor 24 6 8 ESD protection 24 6 9 Air borne noise emissions 25 7 Operating location 25 8 Installation 26 8 1 Installing the HF spindle 26 8 2 Diameter of media supply lin...

Page 4: ...nts Translation of the original manual 12 6 Maximum storage time 38 13 Dismantling 39 13 1 Disposal and environmental protection 39 14 Service and repairs 39 14 1 Service partners 39 14 2 Malfunctions...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...ories Available on request q Spindle holder q Frequency converter q Chiller q Felt cleaning taper q Further accessories on request Only approved accessories have been tested for operational safety and...

Page 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 11: ...f HF spindle 1b 3 2 1a 2 4 7 8 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring PTC KTY 2 Cooling water G 1 4 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 P...

Page 12: ...ormation The FC detects the following operating states of the HF spindle depending on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operat...

Page 13: ...pindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 28 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Page 14: ...les pairs 2 Rated rotation speed 42 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signa...

Page 15: ...hnical Specifications Item no 10406109 Revision 03 15 44 Coupler plug 5 pin ECTA 133 motor phases 12 pin ECTA 133 sensors Weight 16 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping ran...

Page 16: ...5 000 20 000 25 000 30 000 42 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 40 934 rpm Frequency 167 333 500 667 833 1 000 1 400 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 152 kW Torque...

Page 17: ...6 01 14 553 kW Torque 6 120 6 846 6 712 6 579 6 445 5 341 3 478 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 A cos 0 9 0 84 0 82 0 81 0 79 0 79 0 76 Note on operation with st...

Page 18: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 000737 kgm p0348 Field weakening operating speed VDC 600V 60...

Page 19: ...m no 10406109 Revision 03 19 44 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Addit...

Page 20: ...Fa Alfred J ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Pinbelegung FS5 S11 ECTA Ger testecker FS5 S11 spindle plug FS5 S11 Spindel U V W GNYE 0 2mm B...

Page 21: ...Vs output 0V BK BU 3 4 PNP Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 X1 BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK BU 3 4 PNP C RD BN 0 25mm WH WH 0 25mm BN 0 14mm BU 0 14mm BK...

Page 22: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...

Page 23: ...st voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 1...

Page 24: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Page 25: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 26: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Page 27: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 28: ...n air quality see Air purity classes ISO 8573 1 28 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 29: ...le without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q Th...

Page 30: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 31: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 32: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand stil...

Page 33: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 34: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Page 35: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Page 36: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 37: ...ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter red...

Page 38: ...e all coolant residues Store the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditi...

Page 39: ...o wastewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Alfred J ger GmbH Alfred J ger GmbH shall not assume the costs...

Page 40: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 41: ...spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Alfred J ger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove...

Page 42: ...Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 31 and Mainte nance 37 sections Frequency converter incorrectly set q...

Page 43: ...5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized...

Page 44: ...239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z100 H642 03 S11AW2 Item no 10406109 Revision 03 Date 01 08 2023 Language EN Jaeger Spindles North...

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