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Jäger Z100-H536.05 S11W2V, Manual

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Summary of Contents for Z100-H536.05 S11W2V

Page 1: ...Manual Z100 H536 05 S11W2V High Frequency Spindle Pneumatic taper change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...chnical Specifications 23 6 7 Air borne noise emissions 24 7 Operating location 24 8 Installation 25 8 1 Installing the HF spindle 25 8 2 Diameter of media supply line 26 8 3 Cooling water 26 8 3 1 Qu...

Page 4: ...4 Revision 06 4 44 Contents Translation of the original manual 13 1 Disposal and environmental protection 38 14 Service and repairs 39 14 1 Service partners 39 14 2 Malfunctions 40 15 Declaration of I...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...ories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func...

Page 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Page 11: ...3 7 4 1c 2 2 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring PTC 1c Electrical connection for Vector control 2 Cooling water G 1 4 3 Sealing air G 1 8 4 Ta...

Page 12: ...ormation The FC detects the following operating states of the HF spindle depending on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operat...

Page 13: ...pindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 27 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Page 14: ...Motor poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 150 Mo...

Page 15: ...cal Specifications Item no 10405024 Revision 06 15 44 Coupler plug 5 pin ECTA 133 motor phases 12 pin ECTA 133 17 pin sensors Weight 15 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping...

Page 16: ...tion speed 5 000 10 000 15 000 20 000 25 000 30 000 36 000 rpm Speed 4 760 9 650 14 675 19 680 24 685 29 750 35 700 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 0 917 1 833 2 75 3 667...

Page 17: ...0 12 10 kW Torque 4 7 4 7 4 1 4 1 4 1 3 9 2 8 Nm Voltage 85 140 210 260 320 380 380 V Current 28 28 28 28 28 28 25 A cos 0 82 0 72 0 76 0 71 0 69 0 75 0 75 Note on operation with static frequency conv...

Page 18: ...7 16 Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0011 kgm p0348 Field weakening operating speed VDC 600V...

Page 19: ...pol 8 1 11 4pol 3 7 4pol 4 7 2pol 2 7 2pol Motorvarianten Kundenseite customer side R ckseite back side 1 2 3 4 PE Schutzleiter protective earth Kundenseite customer side phase U phase V phase W Achtu...

Page 20: ...0V BK BU 3 4 PNP Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK BU 3 4 PNP C BN 0 14mm BU 0 14mm BK 0 14mm BK 0 14mm BK 0 14mm PTC BU 0 14mm...

Page 21: ...mm wird nicht ben tigt isoliert hineinlegen not connected isolated YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm 2 0 1 Perschewski 16 03 17 1 29022570 g f e...

Page 22: ...st voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 1...

Page 23: ...nical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 2...

Page 24: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 25: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Page 26: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 27: ...n air quality see Air purity classes ISO 8573 1 27 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 28: ...le without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q Th...

Page 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 30: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 31: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand stil...

Page 32: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 33: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Page 34: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Page 35: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 36: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 37: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 38: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 39: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 40: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 41: ...ly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool chan...

Page 42: ...for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 30 and Mainte nance 36 sections Fre...

Page 43: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 44: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 H536 05 S11W2V Item no 10405024 Revision 06 Date 01 09 2023 Language EN Jaeger Spindles North A...

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