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Safety instructions

Item no. 10004010, Revision 06

7 ( 36 )

4

Safety instructions

The high frequency spindle is a state of the art product and is safe to operate.

However, the HF spindle may pose a risk in the following cases:

q

If it is installed by untrained personnel.

q

If it is used incorrectly.

q

If it is not used in accordance with its intended use.

The high frequency spindle may only be installed, commissioned, and main-
tained by specialist personnel.

Definition:

 Specialist personnel are persons who are familiar with the assem-

bly,  installation,  commissioning,  and  operation  of  the  product  and  have  the
relevant qualifications for their area of activity. The operator must closely con-
trol the responsibility, training, and monitoring of these personnel.

DANGER: Due to explosion.

HF spindles are not approved for use in areas at risk of explosion. Use in such
areas may result in explosions.

u

Do not use the HF spindle in potentially explosive atmospheres.

DANGER: Due to flying parts.

The HF spindle operates at high speeds and may therefore be flung away by
these.

u

Operate the HF spindle only if it is installed in the machine or system in a
fixed manner.

DANGER: Due to flying connection cables.

If the HF spindle is inserted into the main spindle of the machine tool:

u

The main spindle of the machine tool must be at a standstill.

Note: Adhere to the limit values.

u

Observe the limit values specified in the technical data.

Note: Take account of the machine.

u

Observe the manual of the machine in which the HF spindle is installed.

u

Observe all safety instructions specified by the machine manufacturer.

u

Ensure that the machine does not cause any hazards (e.g. uncontrolled
movements). Do not install the HF spindle in the machine until this has
been done.

Summary of Contents for S80-M450.33 S3

Page 1: ...Manual S80 M450 33 S3 High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...ential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Torque support 20 8 2 Installing the short taper 20 8 3 Installing the HF spindle 21 8 4 Diame...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...y Spindle q Clamping nut q Felt cleaning taper q C wrench q Jaw wrench q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on req...

Page 6: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Page 7: ...HF spindles are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying par...

Page 8: ...he clamping system releases and the tool is flung away u It is essential to adhere to the rotational direction of the HF spindle WARNING Risk of injury due to flying parts The HF spindle operates at h...

Page 9: ...quency spindle for installation and maintenance work is as follows Completely disconnect the power supply Completely disconnect the media supply air and liquid Make sure that the shaft of the HF spind...

Page 10: ...es have been tested for operational safety and func tionality 4 5 Improper operation The high frequency spindle is only safe to operate for its designated use Observe the safety instructions in all se...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...7 Hz Motor poles pairs 2 Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Nu...

Page 13: ...Technical Specifications Item no 10004010 Revision 06 13 36 6 1 Dimensions Clamping range...

Page 14: ...00 rpm Speed 8 261 13 327 18 709 23 734 28 983 39 155 48 179 rpm Frequency 333 500 667 833 1 000 1 333 1 667 Hz Rated power 0 6 1 014 1 345 1 659 1 909 2 408 2 741 kW Torque 0 69 0 73 0 69 0 68 0 63 0...

Page 15: ...28 1 469 2 035 2 598 3 164 4 031 5 2 kW Torque 1 08 1 06 1 06 1 05 1 05 0 99 1 04 Nm Voltage 76 116 155 196 238 311 330 V Current 15 14 15 15 16 15 15 A Cos 0 87 0 81 0 76 0 72 0 69 0 66 0 77 Note on...

Page 16: ...4mm blau 0 25mm blue 0 25mm blau 0 25mm blue 0 25mm blau 0 25mm blue 0 25mm wei 0 20mm white 0 20mm wei 0 22mm white 0 22mm wei 0 25mm white 0 25mm braun 0 22mm brown 0 22mm gr n 0 20mm green 0 20mm l...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 20: ...ure the HF spindle in the main spindle against twisting Only the tool rotates Because of the different machine tools the torque support must be de signed specifically for the machine concerned Optiona...

Page 21: ...on Seal all connections for cooling water axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in the bearing area Always...

Page 22: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 23: ...3 Max oil content 1 mg m3 8 6 2 Setting the sealing air For guidelines on air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diamete...

Page 24: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 26: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 27: ...thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the clamping nut until it engages in the groove pro vided for this purpose...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...y use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Re...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type S80 M450 33 S3 Item no 10004010 Revision 06 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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