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Installation

Item no. 10204237, Revision 00

21 ( 36 )

8

Installation

Before installation:

Ü

Check the HF spindle for damage and ensure that it is complete.

If the HF spindle has been stored for a long period:

Ü

Carry out all steps in the Commissioning after storage section.

8.1

Installing the HF spindle

Connect media and cables with a

flexible connection.

Complete the following steps in sequence to install the HF spindle:

Ü

Remove the sealing plugs that protect the connections against damage
and contamination during transportation.

Ü

Instead of these sealing plugs, install the appropriate hose fittings.

Ü

Install the corresponding hoses in the hose fittings

Ü

Make sure that the connections are flexible and free of strain.

Ü

Seal all connections for compressed air axially in relation to the tightening
direction.

Ü

Seal all connections for cooling water axially in relation to the tightening
direction.

Ü

If the HF spindle is equipped with sealing air:

Ä

Make sure that no air flow can occur in the bearing area.

Ä

Always use sealed cable boxes when connecting electrical lines.

Ü

Mount the HF spindle on the machine.

Ü

Connect the hoses to the connection of the respective media.

Ü

Connect the connector of the operating connection lines to the relevant
connection of the HF spindle and to the frequency converter.

Ü

Lock the connectors.

Summary of Contents for F62-M450.01 S21

Page 1: ...Manual F62 M450 01 S21 High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...sensor digital differential magneto resistor 19 6 6 Air borne noise emissions 19 7 Operating location 20 8 Installation 21 8 1 Installing the HF spindle 21 8 2 Diameter of media supply line 22 8 3 Co...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...aging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Chiller q Collet q Felt cleaning taper q Collet grease q H...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer t...

Page 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Page 12: ...es pairs 1 Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signal...

Page 13: ...Technical Specifications Item no 10204237 Revision 00 13 36 Inner taper run out 1 6 1 Dimensions...

Page 14: ...values S1 100 Rated rotation speed 5 000 10 000 20 000 30 000 40 000 50 000 rpm Speed 2 875 8 823 18 500 28 507 38 515 48 522 rpm Frequency 83 167 333 500 667 833 Hz Rated power 0 134 0 43 0 91 1 36...

Page 15: ...167 kW Torque 0 483 0 681 0 647 0 64 0 63 0 63 Nm Voltage 24 44 73 104 136 167 V Current 12 15 9 15 8 15 8 15 8 15 8 A cos 0 93 0 92 0 88 0 86 0 85 0 83 Note on operation with static frequency conver...

Page 16: ...46 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0000941 kgm p0348 Field weakening operating speed VDC 600...

Page 17: ...arz W bei J ger Stator 70 40 2pol core cable brown U blue V black W at J ger stator 70 40 2pol Aderleitung braun U blau V wei W bei J ger Stator 3 7 4pol core cable brown U blue V white W at J ger sta...

Page 18: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 19: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 20: ...at force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the...

Page 21: ...gs install the appropriate hose fittings Install the corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axi...

Page 22: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 23: ...n air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 24: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 26: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 27: ...u Clean the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the shank...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...the connections and the cooling hoses q Check the cooling circuit q Check the chiller for error messages Phase missing q Check all wires in the motor cable for cable breaks Machining too heavy q Chec...

Page 34: ...serve all points in the Tool change 26 and Mainte nance 29 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type F62 M450 01 S21 Item no 10204237 Revision 00 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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