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Technical Specifications

Item no. 10408021, Revision 02

19 ( 44 )

6.3

Wiring diagram

Note: Do not change the ex-works configuration.

Any change may cause overvoltage on the electrical components (e.g. PTC,
differential magneto resistor).

1

2

3

4

Kundenseite
customer side

Rückseite
back side

Gerätestecker FS5 (S11)
spindle plug FS5 (S11)

PE Schutzleiter
protective earth

Kundenseite
customer side

phase U

phase V

---

phase W

Spindel

.

.

.

.

U

V

W

gn,ge

0,2mm²

sw

0,2mm²

bl

0,2mm²

br

0,2mm²

Stator

1

2

3

PE

4

sw 1

2,5 mm²

sw 2

2,5 mm²

sw 3

2,5 mm²

gn-ge

2,5 mm²

1

Perschewski

24.03.16

1

29031170

g

f

e

d

c

b

a

4

5

6

1

3

2

a

b

c

d

e

f

g

Bl.

Übersetzungen, Vervielfältigungen und die Weitergabe an Dritte, auch nur auszugsweise,
ist ohne schriftliche Gehnehmigung der Fa. Alfred Jäger GmbH untersagt

Datum

Gepr.

Bearb.

Norm

Projekt Nr.:

Version Nr.:

Zeichn.Nr.:

von

Blatt

DIN 61346

Pinbelegung FS5 (S11) ECTA

1.1

Achtung
Pins nach dem crimpen zusätzlich verlöten
attention
solder pins in addition to the crimp

Summary of Contents for F120-H824.10 K07W2V

Page 1: ...Manual F120 H824 10 K07W2V High Frequency Spindle Pneumatic taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...sor MiniCoder 24 6 7 1 Technical Specifications 24 6 8 Air borne noise emissions 25 7 Operating location 25 8 Installation 26 8 1 Installing the HF spindle 26 8 2 Diameter of media supply line 27 8 3...

Page 4: ...n 02 4 44 Contents Translation of the original manual 13 Dismantling 39 13 1 Disposal and environmental protection 39 14 Service and repairs 39 14 1 Service partners 39 14 2 Malfunctions 40 15 Declara...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...essories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and fu...

Page 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 11: ...4 7 8 1c 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring PTC Pt1000 1c Electrical connection for Vector control 2 Cooling water G 1 4 3 Sealing air G 1 8 4...

Page 12: ...ormation The FC detects the following operating states of the HF spindle depending on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operat...

Page 13: ...pindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 28 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Page 14: ...es pairs 2 Rated rotation speed 24 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 256 Module 0 3...

Page 15: ...ision 02 15 44 Clamping range up to 20 mm Clockwise and anticlockwise Coupler plug 5 pin ECTA 133 Cable length 0 7 m motor phases 12 pin ECTA 133 17 pin Cable length 0 7 m sensors Weight 27 kg Inner t...

Page 16: ...Measured values S1 100 Rated rotation speed 1 800 5 000 10 000 12 000 15 000 24 000 rpm Speed 1 447 4 596 9 605 11 612 14 422 23 114 rpm Frequency 60 167 333 400 500 800 Hz Rated power 1 87 6 5 13 2 1...

Page 17: ...23 64 kW Torque 21 37 21 07 20 72 20 53 17 39 10 13 Nm Voltage 75 175 325 380 380 380 V Current 55 55 55 55 55 55 A cos 0 85 0 8 0 79 0 79 0 83 0 8 Note on operation with static frequency converters...

Page 18: ...urrent 21 5 Arms p0322 Maximum speed 24 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 003318 kgm p0348 Field weakening operating speed...

Page 19: ...ide phase U phase V phase W Spindel U V W gn ge 0 2mm sw 0 2mm bl 0 2mm br 0 2mm Stator 1 2 3 PE 4 sw 1 2 5 mm sw 2 2 5 mm sw 3 2 5 mm gn ge 2 5 mm 1 Perschewski 24 03 16 1 29031170 g f e d c b a 4 5...

Page 20: ...Vs output 0V BK BU 3 4 PNP I II III BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK BU 3 4 PNP PTC PT1000 BU 0 14 mm BU 0 14 mm RD 0 25 mm WH 0 25 mm A B C D E F G H J K L M 1 2 3 4 5 6 7 8 9 10...

Page 21: ...erschewski 16 03 17 1 29022570 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl bersetzungen Vervielf ltigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa A...

Page 22: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...

Page 23: ...st voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V 1...

Page 24: ...nical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 2...

Page 25: ...amping range of spindle holder Make sure that the correct spindle holder for the HF spindle is fitted in the machine Clamping range of flange Make sure that the hole pattern of the HF spindle and hole...

Page 26: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Page 27: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 28: ...n air quality see Air purity classes ISO 8573 1 28 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 29: ...le without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q Th...

Page 30: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 31: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 32: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand stil...

Page 33: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 34: ...Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even in...

Page 35: ...t HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampin...

Page 36: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 37: ...ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter red...

Page 38: ...e all coolant residues Store the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditi...

Page 39: ...o wastewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Alfred J ger GmbH Alfred J ger GmbH shall not assume the costs...

Page 40: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 41: ...ce No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 31 and Mainte nance...

Page 42: ...Observe all points in the Tool change 31 and Mainte nance 37 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 43: ...1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 S...

Page 44: ...239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type F120 H824 10 K07W2V Item no 10408021 Revision 02 Date 30 01 2023 Language EN Jaeger Spindles North...

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