Jäger F100-M636.04 S11, Manual

Page: 3 / 40

Item no. 10206003, Revision 01 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................ 10
4.2 Shutdown of HF spindle ................................................. 11
4.3 Installation and maintenance ....................................... 11
4.4 Modification and repair................................................... 11
4.5 Improper operation .......................................................... 11
5 Technical description 12
5.1 Connections of HF spindle ............................................. 12
5.2 Electrical connection........................................................ 13
5.3 Cooling .................................................................................. 13
5.4 Sealing air............................................................................. 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Motor data ........................................................................... 16
6.2.1 Performance Diagram........................................ 17
6.2.2 Equivalent circuit diagram data ..................... 17
6.3 Wiring diagram................................................................... 20
6.4 Motor protection PTC 130°C.......................................... 22
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 23
6.6 Air-borne noise emissions.............................................. 23
7 Operating location 24
8 Installation 25
8.1 Installing the HF spindle ................................................. 25
8.2 Diameter of media supply line ..................................... 26
8.3 Cooling water...................................................................... 26
8.3.1 Quality of cooling water.................................... 26
8.3.2 Setting the cooling.............................................. 26
8.4 Compressed air................................................................... 27
8.4.1 Air purity classes (ISO 8573-1) ......................... 27
8.4.2 Setting the sealing air ........................................ 27
9 Commissioning 28
9.1 Running-in schedule ........................................................ 28
9.2 Daily start-up....................................................................... 29
9.3 Shutdown signal................................................................ 29
9.4 Commissioning after storage........................................ 29
10 Tool change 30
10.1 Clockwise and counter-clockwise ............................... 30
10.2 Manual hollow shank taper ........................................... 30
11 Tools for high speed cutting 32
12 Maintenance 33
12.1 Ball bearings ........................................................................ 33
12.2 Daily cleaning ..................................................................... 33
12.2.1 Before commencing work ................................ 33
12.2.2 With every tool change ..................................... 33
12.2.3 Every time the clamping device is changed
.................................................................................... 34
12.3 In the case of storage ....................................................... 34
12.4 Monthly maintenance ..................................................... 34
12.5 Long periods of storage.................................................. 34
12.6 Maximum storage time ................................................... 34
13 Dismantling 35
13.1 Disposal and environmental protection ................... 35
14 Service and repairs 36
14.1 Service partners ................................................................. 36
14.2 Malfunctions........................................................................ 37
15 Declaration of Incorporation 39