Jäger C80-M440.01 S4, Manual

Page: 3 / 32

Item no. 10004007, Revision 06 3 ( 32 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual ...................................................... 4
1.2 Explanation of symbols used .......................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle ........................................ 5
2.1.1 Optional accessories............................................. 5
2.1.2 Documentation supplied.................................... 5
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining ..................................... 6
3.2 Permissible materials ......................................................... 6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle ................................................... 9
4.3 Installation and maintenance ......................................... 9
4.4 Modification and repair..................................................... 9
4.5 Improper operation ............................................................ 9
5 Technical description 10
5.1 Connections of HF spindle ............................................. 10
5.2 Electrical connection........................................................ 10
5.3 Cooling .................................................................................. 11
5.4 Sealing air............................................................................. 11
6 Technical Specifications 12
6.1 Dimensions .......................................................................... 13
6.2 Technical data sheet (KL3505 , AC-Motor) ............... 14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram................................................................... 16
6.4 Motor protection PTC 130°C.......................................... 17
6.5 Air-borne noise emissions.............................................. 17
7 Operating location 18
8 Installation 19
8.1 Installing the HF spindle ................................................. 19
8.2 Diameter of media supply line ..................................... 20
8.3 Cooling water...................................................................... 20
8.3.1 Quality of cooling water.................................... 20
8.3.2 Setting the cooling.............................................. 20
8.4 Compressed air................................................................... 21
8.4.1 Air purity classes (ISO 8573-1) ......................... 21
8.4.2 Setting the sealing air ........................................ 21
9 Commissioning 22
9.1 Running-in schedule ........................................................ 22
9.2 Daily start-up....................................................................... 23
9.3 Shutdown signal................................................................ 23
9.4 Commissioning after storage........................................ 23
10 Tool change 24
10.1 Clockwise.............................................................................. 24
10.2 Manual tool change.......................................................... 24
11 Tools for high speed cutting 25
12 Maintenance 26
12.1 Ball bearings ........................................................................ 26
12.2 Daily cleaning ..................................................................... 26
12.2.1 Before commencing work ................................ 26
12.2.2 With every tool change ..................................... 26
12.2.3 Every time the clamping device is changed
.................................................................................... 27
12.3 In the case of storage ....................................................... 27
12.4 Monthly maintenance ..................................................... 27
12.5 Long periods of storage.................................................. 27
12.6 Maximum storage time ................................................... 27
13 Dismantling 28
13.1 Disposal and environmental protection ................... 28
14 Service and repairs 28
14.1 Service partners ................................................................. 28
14.2 Malfunctions........................................................................ 29
15 Declaration of Incorporation 31