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Nakanishi Jaeger GmbH

Siemensstraße 8
61239 Ober-Mörlen
GERMANY

+49 (0)6002-9123-0
[email protected]

www.nakanishi-jaeger.com

Serial number

Type

C80-M430.03 S15

Item no.

11205008

Revision

Date

01.09.2023

Language

(

Jaeger Spindles North America,
Corp.

6611 Bay Circle, Suite 165
Norcross, GA 30071
USA

(

+1 (770) 674-4480
[email protected]

www.nakanishi-jaeger.com/en

Summary of Contents for C80-M430.03 S15

Page 1: ...Manual C80 M430 03 S15 High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...C 17 6 5 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 21 8 3 Cooling water 21 8 3 1 Quality of cooling wat...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...ackaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Chiller q Collet q Felt cleaning taper q Collet grease...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer t...

Page 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Page 12: ...no brushes or sensors Frequency 500 Hz Motor poles pairs 1 Rated rotation speed 30 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protectio...

Page 13: ...Technical Specifications Item no 11205008 Revision 02 13 36 6 1 Dimensions...

Page 14: ...Rated rotation speed 5000 10000 15000 20000 25000 30000 rpm Speed 4225 9210 14100 18980 23940 28920 rpm Frequency 83 167 250 333 417 500 Hz Rated power 0 333 0 667 1 1 333 1 667 2 kW Torque 0 75 0 69...

Page 15: ...1 2 2 25 3 3 75 4 5 kW Torque 1 2 1 42 1 63 1 61 1 63 1 58 Nm Voltage 45 80 110 133 167 200 V Current 12 15 19 20 20 19 A Cos 0 89 0 9 0 91 0 91 0 91 0 9 Note on operation with static frequency conver...

Page 16: ...see chart siehe Tabelle see chart siehe Tabelle see chart 0 75mm U V W PIN PTC PTC 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm blau 0 14mm b...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...Technical Specifications Item no 11205008 Revision 02 18 36 6 5 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 20: ...gs install the appropriate hose fittings Install the corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axi...

Page 21: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 22: ...n air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 23: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 24: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 25: ...alance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise rotation Only...

Page 26: ...nut This is the only way in which to guarantee that the collet is also pulled out when the clamping nut is loosened Insert the tool Make sure that the shank of the clamped tool does not press on the i...

Page 27: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 29: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 30: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 31: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 32: ...er See also Spindle becomes hot 32 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 33: ...or is dis torted q Only use spindle holders from the original accessories or holders produced according to the tolerances specified by Nakanishi Jaeger GmbH HF spindle clamped too tightly q Only tigh...

Page 34: ...serve all points in the Tool change 25 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type C80 M430 03 S15 Item no 11205008 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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