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OPERATION AND MAINTENANCE MANUAL 

01-2016

 

3

 

1 TECHNICAL DESCRIPTION 
 
 
1.1 PRODUCT NAME AND FEATURES 

 

The subject of this O&MM is: 
Pipeline flushing device, with single closure TYPE 8895 
- With automatic water drainage activated by medium flow stoppage; 
- Stainless steel knife (closer); 
- Knife's drive elements may be replaced without cutting off flow; 

 
 

1.2 PURPOSE 
 

Pipeline flushing device is intended for fire protection systems, for chemically neutral pure water, free 

of impurities and for industrial systems. For cleaning pipelines and for other types of inspections.

 

 
1.3 TECHNICAL SPECIFICATION 

 

The  device  is  designed  for  transferring  both  potable  and  industrial  water  at  temperatures  from  +1

°

to +50

°

C. 

 
- Available diameters (dimensions)   

DN80 [mm] 

- Maximum medium flow rate: 

- liquid up to 4 [m/s] 

- driving torque at opening start and closing end are listed below: 

 

 

 

DN [mm] 

80 

Mmax [Nm] 

60 

 
- equipment control: closing direction in the standard version of hydrant:

 

clockwise closing sense of rotation. 
The closing sense of rotation can be opposite on special order. 

-

 

connection flanges are manufactured in accordance with PN-EN 1092-2:1999 
with the dimensions adequate to the relevant nominal pressure of 1.6 MPa. 

-

 

Fittings efficiency with nominal pressure 0.2 MPa is: 
10 dm

3

/s – above ground DN80   

-

 

Key for controlling valves and taps PN-63/M-74085 

-

 

Manufactured in accordance with PN-EN 14339:2009 

 
 

2 STRUCTURE 

 
 

2.1 DEVICE DESIGN DESCRIPTION 

 

The  pipeline  flushing  device  is  a  column  with  internal  structure  to  enable  drawing  water  from  main 

pipeline for monitoring or cleaning. The lower part of the device includes a body (no. 1) with flow gate (acting as 
a closing component) and a drainage device. The lower chamber's body has a connecting flange for installing the 
fitting on pipeline. In the top part of the fitting's column (no. 7) there is a saddle tee (no. 8) for connecting  the 
fitting  stand.  In  parallel  to  the  fitting's  column  (no. 7),  there  is  a  driving  unit  for  the  shut-off  gate  on  bonnet 
(no. 2).  To  close  or  open  the  fitting,  the  housing  bolt  must  be  rotated  using  a  T  key  installed  on  the  housing 
(no. 6)  with  cap  (no. 9)  which  activates  transmission  mechanism  rotating  eccentric  plate  located  in  the  bonnet 
(no. 2).  The  plate  has  a  toothed  connection  with  closing  cover  to  effect  reciprocating  movement  (i.e.  closing-
opening). When the rotating gate moves the knife's plate positioned in perpendicular to the water flow direction 
towards  sealing  socket  with  knife's  seal,  the  water  drainage  opening  opens  and  water  flows  out  the  hydrant's 
column (no. 7).

 

 

 

Summary of Contents for 8895

Page 1: ...esident of Factory JAFAR S A Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations liability and guarantee Due...

Page 2: ...CRIPTION 3 2 2 MATERIALS 4 2 3 DIMENSIONS 5 2 4 STANDARDS 6 2 5 ORDERING REGULATIONS 6 2 6 MANUFACTURE AND ACCEPTANCE 7 2 7 MARKINGS 7 3 PROTECTION STORAGE TRANSPORT 7 3 1 PROTECTIVE COATINGS 7 3 2 PA...

Page 3: ...nt nominal pressure of 1 6 MPa Fittings efficiency with nominal pressure 0 2 MPa is 10 dm3 s above ground DN80 Key for controlling valves and taps PN 63 M 74085 Manufactured in accordance with PN EN 1...

Page 4: ...2012 3 Driving gear Cast iron EN GJS 400 15 Stainless steel 1 4021 Brass CuZn39Pb1Al B PN EN1563 2012 PN EN 10088 1 2014 PN EN1982 2010 4 Stem Stainless steel 1 4301 PN EN 10088 1 2014 5 Coupling Cas...

Page 5: ...ATION AND MAINTENANCE MANUAL 01 2016 5 2 3 DIMENSIONS DN RD H Masa Weight kg 1000 750 47 0 1250 1000 49 0 1500 1250 51 0 1800 1500 54 0 1000 750 48 0 1250 1000 50 0 1500 1250 52 0 1800 1500 55 0 50 80...

Page 6: ...O general purpose metric screw threads Tolerances Principles and basic data PN ISO 2903 1996 Trapezoid ISO metric threads Tolerances PN EN ISO 4762 2006 Hexagon socket headcap screws PN EN ISO 4017 20...

Page 7: ...tures the nameplate which contains the following data manufacturer s company name and logo product serial number sealing temperature grade the Polish Building Mark B and or the CE mark as applicable p...

Page 8: ...products described herein are designed for installation using flange on the pipeline acting as medium water supply Note that the system must not expose the coupling to bending or tensile stress from l...

Page 9: ...t be consulted with the hydrant s manufacturer beforehand The device is equipped with a draining device to protect the device s column against defrosting This protection operates automatically provide...

Page 10: ...connection flange 3 Gasket 4 Nut 5 Fastening bolt 4 3 OPERATION Pipeline flushing device is designed for drawing water for fire fighting purposes Detailed requirements are given in applicable regulat...

Page 11: ...all be performed with the device fully opened It is recommended to change the device s settings once a year 4 4 OH S REGULATIONS In case of pipeline flushing device guidelines and recommendations for...

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