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OPERATION AND MAINTENANCE MANUAL 

12-2015 

 

9

2.4 MATERIALS DN100 

 
 

List of basic materials used for the construction of an overground hydrant TYPE 8003 DN100 — 
 see table 

 
 

Item  Part name 

Material 

Reference standard 

1 

Main body 

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 

PN-EN1563: 2012 

 

Lower body 

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 

PN-EN1563: 2012 

3 

Column 

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 
Steel 1.0254 
Stainless steel 1.4301 

PN-EN1563: 2012 
 
PN-EN 1,503-3:2003 
PN-EN 10088-1:2014 

 

Sleeve 

Brass   

PN-EN 1982:2010 

5 

Poppet  

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 
EPDM 

PN-EN1563:2012 
 
PN-ISO1629:2005 

6 

Cap 

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 

PN-EN1563: 2012 

7 

Stem  

Stainless steel 1.4021 

PN-EN 10088-1: 2014 

8 

Spindle 

Stainless steel 1.4301 

PN-EN 10088-1:2014 

9 

Saddle tee 

Aluminium, AlSi 

PN-EN 1706:2011 

10 

Coupling 

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 

PN-EN1563: 2012 

11  

Rotary clamp 

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 

PN-EN1563: 2012 

12 

Rotary flange 

Cast-iron, EN-GJS 400-15 
            EN-GJS500-7 

PN-EN1563: 2012 

13 

Stopper 

Brass  

PN-EN 1982:2010 

14 

Stem nut 

Brass   

PN-EN 1982:2010 

15 

O-ring 

EPDM 

PN-ISO 1629:2005 

16 

Bolt  

Stainless steel, A2 

PN-EN ISO 4017: 2011 
PN-EN ISO 4762: 2006 

17 

Nut  

Stainless steel, A4 

PN-EN ISO 4032: 2013 

18 

Ball 

Cellular polypropylene or aluminium 
alloy AlSi/EPDM 

PN-EN 1706:2011 
PN-ISO 1629:2005 

19 

Drainage 

Polypropylene PP 

PN-EN ISO 1873-1:2000 

 
 
 
 
 
 
 
 
 

Summary of Contents for 8003

Page 1: ...President of Factory JAFAR S A Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations liability and guarantee Du...

Page 2: ...3 DIMENSIONS DN80 8 2 4 MATERIALS DN100 9 2 5 DIMENSIONS DN100 10 2 6 STANDARDS 11 2 7 ORDERING REGULATIONS 11 2 8 MANUFACTURE AND ACCEPTANCE 11 2 9 MARKINGS 12 3 PROTECTION STORAGE TRANSPORT 12 3 1 P...

Page 3: ...drant clockwise closing sense of rotation The closing sense of rotation can be opposite on special order connection flanges are manufactured in accordance with PN EN 1092 2 1999 with the dimensions ad...

Page 4: ...derground part of the hydrant The rotating stem is seated in a stopper with rubber sealing rings Rotate the hydrant clockwise to close the flow Poppet moves during rotation of the stem and flow opens...

Page 5: ...OPERATION AND MAINTENANCE MANUAL 12 2015 5 Operation diagram for hydrant TYPE 8003 DN80 CLOSE OPEN...

Page 6: ...hydrant TYPE 8003 DN100 CLOSE OPEN The order of operations during opening and closing of a hydrant type 8003 configured with a shutoff gate valve Starting 1 Open the shutoff gate valve 2 Open the hyd...

Page 7: ...2003 PN EN 10088 1 2014 4 Seat Brass PN EN 1982 2010 5 Poppet Cast iron EN GJS 400 15 EN GJS500 7 EPDM PN EN1563 2012 PN ISO1629 2005 6 Cap Cast iron EN GJS 400 15 EN GJS500 7 PN EN1563 2012 7 Stem St...

Page 8: ...OPERATION AND MAINTENANCE MANUAL 12 2015 8 2 3 DIMENSIONS DN80 DN RD L H H1 H2 H3 Weight kg 1250 1890 2055 1130 75 1500 2140 2305 1380 81 1800 2440 2605 1680 89 80 600 110 mm...

Page 9: ...SO1629 2005 6 Cap Cast iron EN GJS 400 15 EN GJS500 7 PN EN1563 2012 7 Stem Stainless steel 1 4021 PN EN 10088 1 2014 8 Spindle Stainless steel 1 4301 PN EN 10088 1 2014 9 Saddle tee Aluminium AlSi PN...

Page 10: ...OPERATION AND MAINTENANCE MANUAL 12 2015 10 2 5 DIMENSIONS DN100 DN RD L H H1 H2 H3 Weight kg 1250 1890 2075 1125 85 1500 2140 2325 1375 90 1800 2440 2625 1675 96 100 600 110 mm...

Page 11: ...ose metric screw threads Tolerances Principles and basic data PN ISO 2903 1996 Trapezoid ISO metric threads Tolerances PN EN ISO 4762 2006 Hexagon socket headcap screws PN EN ISO 4017 2011 Hexagon hea...

Page 12: ...meplate which contains the following data manufacturer s company name and logo product serial number sealing temperature grade the Polish Building Mark B and or the CE mark as applicable product type...

Page 13: ...medium water supply The hydrant is equipped with special flanges to enable free above ground part s rotation from 0 to 360 Special bolts for connecting the lower part with the above ground part if th...

Page 14: ...n i e application for media and operation parameters of the pipeline in which they are to be installed Note If the product is damaged mechanically do not install it in the pipeline Any change in the o...

Page 15: ...xceeding the operating limits of the fitting may result in damage that will not be covered by the suretyship granted by the manufacturer It is recommended to change the hydrant s settings once a year...

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