Jafar 4493 Operating Manual Download Page 8

 

 

 

 
 

OPERATING MANUAL 

07-2022 

8/14 

 
 

 

4.

 

STORAGE AND TRANSPORT 

 
The products are packed on EURO pallets (

1200x800

) or in dedicated packaging.   The valves should be stored in 

clean rooms, free from bacteriological and chemical contamination, at temperatures from -20°C to 70°C. The paint 
coating and rubber elements must be protected against long-term exposure to UV radiation. The stored valves are 
protected against mechanical damage.  
Do not compress any rubber parts. The valve flap should be left in an intermediate position - so that the flap does 
not exceed the installation length of the valve (

this position is shown in Figs. 6 and 7

). Secure the products against 

shifting during shipping and handling. Heavy valves (DN500 and larger) shall be handled with dedicated eye bolts; 
valve sizes from DN200 to DN400 shall be handled on slings and secured from rotating. Do  not handle by the 
lever, the gearbox handwheel, or the operator/gearbox housing. 
Table 3 below lists the transport holes on the flange projections for the range DN500 - DN900 - Fig. 3. For DN1000 
and DN1200, the transport holes are located on the cylindrical surface of the body (

between the connection flanges 

to the pipeline

) - Fig. 4.  

 

 

DN500 

DN600 

DN700 

DN800 

DN900 

DN1000 

DN1200 

PN10 

4𝑥𝜙28

 

4𝑥𝜙31

 

4𝑥𝜙31

 

4𝑥𝜙34

 

4𝑥𝜙34

 

4xM27 

4xM36 

PN16 

4𝑥𝜙34

 

4𝑥𝜙37

 

4𝑥𝜙37

 

4𝑥𝜙41

 

 

Table 3. Sizes of transport holes

 

 

 

Fig. 6. Butterfly valve part no. 4493SA DN800

 

Fig.7. Butterfly valve part no. 4493 DN1200

 

 

5.

 

INSTALLATION  

 

5.1.

 

GENERAL REQUIREMENTS 

 
Flanged  butterfly  valves:  TYPE  4493,  TYPE  4493SQ  and  TYPE  4493SA  can  be  installed  in  underground  or 
overground pipelines on horizontal or vertical installations. The listed products are suitable for joining with the 
flanged ends of pipelines with the size equal to that of the valve flanges. The valves are bi-directional tight. The 
valves are to be installed in the pipeline so that the flow direction of the medium is in accordance with the flow 
direction indicated on the body. This is due to the increased service life of the sealing elements and the reliability 
of operation in such a configuration. At the moment of valve opening the stream coming out through the slit in the 
lower  part  of  the  body  has  the  maximum  speed,  which  consequently  results  in  tearing  off  the  embedded 
contamination (this applies to the situation when solid contaminants get with the medium and they settle at the 
bottom of the pipeline and in the body of the butterfly valve). It is possible to mount the valve in the opposite 
direction to the arrow on the body, bearing in mind the increased wear and tear of the sealing elements compared 
to the standard configuration described above.    

Summary of Contents for 4493

Page 1: ...OPERATING MANUAL 07 2022 1 14 OPERATING MANUAL Double eccentric flanged butterfly valve Part No 4493 4493SQ 4493SA...

Page 2: ...ABLE OF CONTENTS 1 INTENDED USE 3 2 TECHNICAL DESCRIPTION 3 3 PRODUCT IDENTIFICATION 6 4 STORAGE AND TRANSPORT 8 5 INSTALLATION 8 5 1 GENERAL REQUIREMENTS 8 5 2 INSTALLATION ISNTRUCTIONS 11 6 OPERATIO...

Page 3: ...Fitness for purpose requirements and appropriate verification tests Isolating valves and EN 12266 1 Industrial valves Testing of valves 100 of each valve is leak tested 4493 4493SA butterfly valves ar...

Page 4: ...DN500 DN2000 the control is carried out by the SA electromechanical multi turn actuator and a GS part turn gearbox from AUMA Connection flanges are manufactured in accordance with EN 1092 2 Flanges an...

Page 5: ...terfly valve axis body axis It serves to minimise the compressive stress of the sealing ring when the butterfly valve is opened The valve without a gearbox forms an assembly that can be adapted to var...

Page 6: ...type nominal diameter The location on the valve specified in the documentation features the identification stickers nameplates which contains the following data Fig 2 Fig 2 Plate identifying the valv...

Page 7: ...rn gearboxes Type JFR IP68 GRAY is used for standard valves Fig 5 Plate identifying JFR gearboxes 1 Manufacturer s company logo 2 Shaft size used for the gearbox unit 3 A constant ratio of the number...

Page 8: ...DN1000 DN1200 PN10 4 28 4 31 4 31 4 34 4 34 4xM27 4xM36 PN16 4 34 4 37 4 37 4 41 Table 3 Sizes of transport holes Fig 6 Butterfly valve part no 4493SA DN800 Fig 7 Butterfly valve part no 4493 DN1200 5...

Page 9: ...piping curve system The normal flow deflection over a piping bend will be aggravated by the low pressure area of the valve where a risk of flow interruption exists Installation directly behind pumps...

Page 10: ...being closed or opened the medium is at its maximum flow rate and entrains the contamination settled in the neighbouring part of the pipeline The valve installation shown in Fig 10 additionally extend...

Page 11: ...therefore it is necessary to remember about free space in the pipeline for proper operation of the flap by using the appropriate fittings e g cast iron stub pipe assembly insert The minimum distance...

Page 12: ...t during closing of the valve and loss of seal across the valve The outer diameter of the flat seals installed the pipeline and butterfly valve flange faces must be equal to or higher than the outer d...

Page 13: ...earboxes the torque limits given in Table 5 below must be strictly adhered to DN 200 250 300 350 400 500 600 700 800 900 1000 1200 Mmaks Nm 46 46 109 175 175 197 134 123 123 151 151 153 Number of turn...

Page 14: ...ssive liquids If the installation is operated explosion hazard zones ATEX requirements may apply this will require suitably trained professionals according to ATEX requirements Do not use tools which...

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