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OPERATION AND MAINTENANCE MANUAL 

09-2015 

 

8

 

3.4 TRANSPORT 

 
 

Transport the gate valves on sheltered vehicles. Heavy gate valves (DN350 and larger) shall be handled 

with the integrated handling pieces made of eye bolts; the gate valves from DN40 to DN300 shall be handled on 
slings. Never suspend the valve by its pneumatic actuator when handling. 
 

 

 
 

 
4 ASSEMBLY AND INSTALLATION 

 

4.1 ASSEMBLY GUIDELINES 

 
 

Type 2901 and 2903 flange-to-flange wedge gate valves with soft seals and a pneumatic linear actuator 

can  be  installed  in  underground  or  overground  pipelines  both  in  horizontal  or  vertical  orientation.  The  listed 
products are suitable for joining with the flanged ends of pipelines with the size equal to that of the valve flanges. 
Note  that  the  system  must  not  expose  the  valve  to  bending  or  tensile  stress  from  loading  with  the  unsupported 
pipeline sections. 

It is recommended to perform installation works considering pipeline compensation due to temperature 

and pressure. The valve assembled and adjusted by the manufacturer is ready for installation. Any dismantling of 
the valve components may result in loss of seal. When installing the gate valve with its actuator, follow the OHS 
requirements specified in the actuator operation and maintenance manuals. 

 

 
 
 
 
 

Summary of Contents for 2901

Page 1: ...Approved for use by President of Factory JAFAR S A Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations liabi...

Page 2: ...LS 4 2 3 DIMENSIONS 5 2 4 REFERENCE STANDARDS 6 2 5 ORDERING INFORMATION 6 2 6 PRODUCTION AND ACCEPTANCE 6 2 7 MARKING 6 3 PROTECTION STORAGE TRANSPORT 7 3 1 PROTECTIVE COATINGS 7 3 2 PACKAGING 7 3 3...

Page 3: ...torque at opening start and closing end is as listed below DN mm 40 50 65 80 100 125 150 200 250 300 350 400 Mmax Nm 25 50 100 200 250 280 Valve control mode pneumatic actuator The valve connection f...

Page 4: ...Body Cast iron EN GJS 400 15 or EN GJS 500 7 PN EN 1563 2012 2 Cover Cast iron EN GJS 400 15 or EN GJS 500 7 PN EN 1563 2012 3 Link Cast iron EN GJS 400 15 or EN GJS 500 7 PN EN 1563 2012 4 Sealing p...

Page 5: ...19 19 3 8 18 2696 0100 AK 100 190 300 319 599 156 220 180 19 19 3 8 18 2680 0120 AK 125 200 325 358 658 184 250 210 19 19 3 8 18 2680 0140 AK 150 210 350 434 784 211 285 240 23 19 3 8 18 2681 0170 AK...

Page 6: ...per and copper alloys Ingots and castings PN EN 12420 2002 Copper and copper alloys Forgings PN ISO 965 1 2001 General purpose ISO metric threads Tolerances Principles and basic data PN ISO 2903 1996...

Page 7: ...erial number sealing temperature grade the Polish Building Mark B and or the CE mark as applicable product type 3 PROTECTION STORAGE TRANSPORT 3 1 PROTECTIVE COATINGS All inner and outer cast iron sur...

Page 8: ...or overground pipelines both in horizontal or vertical orientation The listed products are suitable for joining with the flanged ends of pipelines with the size equal to that of the valve flanges Not...

Page 9: ...ion and adjustment of the actuator that the joints of the air supply system and electrocution protection features have been installed according to the manual from the actuator manufacturer The figure...

Page 10: ...D SAFETY The valves are eligible for the OHS guidelines and recommendation concerning installation of pipelines and devices for water supply stations heat power plants water treatment plants sewage tr...

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