Jacto J400CHT Assembly Instructions Manual Download Page 9 | Manualshive

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Assembly of the Suction Filter

Assembly

of

the

Suction

Filter

•

Install

the

red

O

‐

Ring

into

the

suction

filter

housing

groove

as

shown.

Next

install

the

filter

screen

and

filter

cap.

Filter Screen

Filter

Screen

O

‐

Ring

9

«
...
7
8
9
10
11
...
»

Summary of Contents for J400CHT

Page 1: ...J400CHT J400CHT Assembly Instructions 1 Service Manual 3 14 ...

Page 2: ...find the parts and components required to assemble the J400CHT Th bl i l d i t lli th t li k sprayer The assembly includes installing the top link frame tank level indicator fan cover belt adjustment knobs control valve rotating duct main duct hydraulics suction filter and fresh water tank 2 ...

Page 3: ...Assembly Hardware The picture is representative of the hardware found in a plastic bag inside the crate It will include the hardware required to assemble the sprayer 3 ...

Page 4: ...Sprayer Before Assembly 4 ...

Page 5: ...lastic bag inside the crate It will include the hardware required to assemble the sprayer Top Link Hardware Top Link Hardware Hex Bolt M10 X 30 X 1 25 4 each Flat Washer M10 5 X 21 X 2 8 each Lock Washer M10 4 each Guide Bushings 4 Each 5 Guide Bushings 4 Each Hex Nut M10 X 1 25 4 each ...

Page 6: ...rame onto the sprayer chassis as shown While aligning the bolt holes insert the 4 bushing supplied into the side holes This will hold bushing supplied into the side holes This will hold the top link frame in place for the next step Hardware d Required Top Link Frame Bushings Installed 6 ...

Page 7: ...rayer Install a flat washer onto the bolts and insert the bolt Install a flat washer onto the bolts and insert the bolt into the holes Use another flat washer lock washer and nut and tighten the top link frame and tank level indicator to the chassis Install the other 2 bolts washers and nuts on the left side and tighten Tank Level Indicator Left side bolts bolts 7 ...

Page 8: ...ensioning Knobs Install both belt tensioning knobs one for each side as shown in the picture below Tighten the knobs until the metal indicators just touch the frame under the spring Then tighten the jam nut on both knobs Metal Jam Nuts Metal Indicator 8 ...

Page 9: ...y of the Suction Filter Assembly of the Suction Filter Install the red O Ring into the suction filter housing groove as shown Next install the filter screen and filter cap Filter Screen Filter Screen O Ring 9 ...

Page 10: ...over in place install the filter cover bracket onto the suction filter body and bracket taps as shown Position the filter cover bracket knob to align in the center of the filter cover and tighten knob Filter Cover k b Bracket Knob Filter Cover Bracket Filter Bod 10 Filter Body Bracket Tabs ...

Page 11: ...picture is representative of the hardware found in a plastic bag inside the crate It will include the hardware required to assemble the sprayer Fan Cover Hardware Fan Cover Hardware Slotted Hex Screw X 1 8 each Flat Washer X 8 each 11 ...

Page 12: ...en the fan cover to the fan housing Note At this point leave 4 of the screw as indicated below not installed Note Be careful to not over tighten the screws as the Note Be careful to not over tighten the screws as the fan cover is made from fiberglass and can be easily damaged Screw Not Installed Screw Not Screw Not Installed Scre Not 12 Screw Not Installed ...

Page 13: ...cture is representative of the hardware found in a plastic bag inside the crate It will include the hardware required to assemble the sprayer Fan Screen Hardware Fan Screen Hardware Slotted Hex Screw X 1 4 each Flat Washer X 1 4 each 13 ...

Page 14: ... Screen Align the fan screen as shown below Install the larger washers onto the screws and secure the fan screen to the fan housing Note Be careful to not over tighten the screws as the fan cover is made from fiberglass and can be easily damaged 14 ...

Page 15: ...y of the Control Valve Assembly of the Control Valve Loosen the jam nuts and bolts for the control valve bracket Insert the control valve into the bracket as shown Control valve Control valve bracket bolts 15 ...

Page 16: ...nnector to the fitting on top of the tank Note This fitting uses a white plastic sealing washer seen below Connect the other larger connector to the fitting on top Connect the other larger connector to the fitting on top of the tank with the red lever and tighten Note This fitting does not use a sealing washer Sealing Washer 16 Support Ring ...

Page 17: ...sentative of the hardware found in a plastic bag inside the crate It will include the hardware required to assemble the sprayer Rotating Duct Hardware Rotating Duct Hardware Hex Bolt 5 16 UNC X 3 6 each Lock Washer 5 16 X 1 6 each Hex Nut 5 16 6 each 17 ...

Page 18: ...the rotating duct onto the fixed duct as shown in the picture below Insert the bolts coming in from the bottom holes towards the top and secure with lock washers and nuts Note The positioning of the hydraulic cylinder for proper alignment 18 ...

Page 19: ...found in a plastic bag inside the crate It will include the hardware required to assemble the sprayer Main Duct Pivot Hardware Main Duct Pivot Hardware Threaded Pivot Rod 3 8 X 13 1 2 1 each Pivot Bushing 2 each Lock Washer 3 8 2 each Hex Nut 3 8 2 each 19 Hex Nut 3 8 2 each ...

Page 20: ...h the holes in the movable duct Next insert the brass bushings into the holes making sure that the bushing inserts into the d i f h h l i h bl d N If h recessed portion of the hole in the movable duct Note If the bushing is not aligned properly the duct will not move vertically without binding In the picture you will notice that the bushing is almost flush with the brass outer pillow block If the ...

Page 21: ...e end of the long metal threaded pivot rod and insert the rod into the hole in the bushings Install the lock washer and nut on the pivot rod and tighten Note Double p g check that the main duct will still move freely vertically to ensure the bushings stayed in position 21 ...

Page 22: ...ntative of the hardware found in a plastic bag inside the crate It will include the hardware required to assemble the sprayer Main Duct Bracket Hardware Main Duct Bracket Hardware Hex Bolt 3 8 X 1 1 4 3 each Lock Washer 3 8 3 each Hex Nut 3 8 3 each 22 ...

Page 23: ...ain Duct cont y Install the vertical hydraulic cylinder to the back rib of the main duct as shown Note it is very important that the triangle shaped plates are positioned as shown or damage to the duct will p g occur 23 ...

Page 24: ...Technical Bulletin on Vertical Hydraulic Bracket Hydraulic Bracket ...

Page 25: ...in a plastic bag inside the crate It will include the hardware required to assemble the sprayer Main Duct Hydraulic Cylinder Hardware Main Duct Hydraulic Cylinder Hardware Hex Bolt 3 8 X 1 4 each Lock Washer 3 8 4 each Hex Nut 3 8 4 each Pin 1 each 25 Pin 1 each Hyd Cylinder Bracket 2 each ...

Page 26: ...to end of the vertical hydraulic cylinder as shown Install the two metal bracket onto the pin Note The proper positioning of the metal brackets using the 4 bolts lock washers and g nuts secure the metal bracket onto the rotating duct as shown and tighten 26 ...

Page 27: ...Hose Routing g Route the hydraulic hoses from the vertical duct through the oval shaped support bracket on the rotating duct as shown Vertical Cylinder Hydraulic Hoses 27 ...

Page 28: ...Hose Routing g Route the hoses from the main duct nozzles through the hose support bracket mounted on the chassis as shown Main Duct Nozzle Hoses 28 ...

Page 29: ...t the main duct nozzle hoses to the bottom fittings on the control valve as shown Note If you slightly heat the 1 inch pump supply hose with a heat gun to make it more flexible it make the g installation easier 3 8 1 2 29 3 8 1 2 1 ...

Page 30: ...ank To install the fresh water tank first remove the valve from the bottom of the tank by unthreading it Next install the tank into the bracket on the chassis Reinstall the valve securely y Fresh Water Tank Valve 30 ...

Page 31: ...PTO Shaft Install the PTO half shaft onto sprayer PTO half shaft Note The PTO tubing is shaped so it will only go on one way 31 ...

Page 32: ...ve until the PTO shaft has been cut to the proper length To determine the proper length required for the tractor being used the operator must the tractor being used the operator must lift the sprayer until the shortest distance between the sprayer drive shaft and the tractors PTO drive shaft is obtained The tractors PTO drive shaft is obtained The PTO shaft should have 1 of play at this point Cut ...

Page 33: ...is also pump damage may occur It is also recommended that before engaging the PTO shaft the cap for the three way valve is removed and the valve is turned valve is removed and the valve is turned to allow water to flow for 1 second to bleed out any air Three Way l Valve in Spray Position 4 Engage PTO shaft with tractors RPM at low speed and then raise RPM until you reach 540 RPM at the PTO ...

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