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Jacobsen HR 9016 Turbo, Parts & Maintenance Manual

The Jacobsen HR 9016 Turbo is a high-powered, commercial-grade mower ideal for large-scale landscaping projects. Ensure safe and efficient operation by downloading the free Safety And Operating Manual from manualshive.com. This manual provides essential guidelines for maintenance and operation to optimize performance and longevity.

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HR-9016

Controls

1.1 Instrument Panel

Serial No. All

9016-01

Summary of Contents for HR 9016 Turbo

Page 1: ...B 4WD EC These units must have a certified ROPS cab installed by the Dealer before the mower can be put into service and registered for warranty coverage WARNING WARNING If incorrectly used this machi...

Page 2: ...ifornia to cause cancer and birth defects or other reproductive harm FORWORD Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of...

Page 3: ...e In 16 3 13 Steering Stop Bolts 16 3 14 Torque Specification 17 4 Maintenance 4 1 General 18 4 2 Inspecting Blades 18 4 3 Sharpening Blades 19 4 4 Engine 20 4 5 Engine Oil 20 4 6 Muffler and Exhaust...

Page 4: ...guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine governor setting or overspeed the engine...

Page 5: ...nance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service...

Page 6: ...eed 16 500 ft min 5029 m min Tires Size Ten 11 x 4 00 5 0 4 ply Two 13 x 6 50 6 0 4 ply Pressure 20 25 psi 138 173 kPa 2 3 MOWER _________________________________________________________________ Tires...

Page 7: ...______________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Air Blow Gun JAC5098 Orange Touch up Paint 12 oz spray 554598 2 Post ROPS with Se...

Page 8: ...006 66 EC Conformity Assessment Hodnocen pln n podm nek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformit tsbeurt...

Page 9: ...oittautunut yhteis n Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation technique compiler les fichiers techniques et qui est implant e dans la Comm...

Page 10: ...usted equally 3 Set desired cutting height of deck using the 1 2 in 13 mm spacers E provided See Section 3 5 4 Measure the height from the ground surface to the front edge B of the two outer blades fo...

Page 11: ...ster wheels are just above ground Stop engine 3 Insert height adjustment pin for rear casters to match cutting height Figure 3F 4 Rotate anti sway mechanism F to it s operating position Figure 3C Figu...

Page 12: ...ove pin from rear gauge wheel yoke and reposition in bracket for desired height of cut When setting cutting height at 5 1 2 in gauge wheel must be repositioned in arm Follow wheel mounting instruction...

Page 13: ...ral adjustment on the drive pump is preset at the factory on all new mowers and replacement pumps Further adjustment is required only if the pump has been disassembled for service or neutral lever bra...

Page 14: ...e in four wheel drive only with the traction pedal in its forward position When operating in reverse the switch opens and returns the mower to two wheel drive If four wheel drive fails to operate chec...

Page 15: ...r lower decks until the highest point on the top corner of the deck reaches the height shown in Figure 3K 3 Shut OFF engine and remove key Support decks using blocks This will prevent them from accide...

Page 16: ...______________________________________ 1 Turn wheels to straight ahead position 2 Loosen jam nuts M on both ends of tie rod N 3 Turn tie rod N to provide proper toe in Toe in must not exceed X 1 4 in...

Page 17: ...Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm...

Page 18: ...ever mower is removed from mower carefully examine the blades to make sure they are in good operating condition Blades showing any bends G grooves H or cracks J must be replaced 2 Any of the above con...

Page 19: ...e vibration and may damage the mower 4 Use a blade balancer to check the blade after sharpening 5 Attach blade to mower Install blades so cutting edges C face the direction of rotation as shown in Fig...

Page 20: ...ce intervals and procedures If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Note The mower is designed to operate and cut most efficiently at t...

Page 21: ...ure 4E 4 8 FUEL ____________________________________________________________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler ne...

Page 22: ...battery cable first and the ground BLACK negative cable last 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is prop...

Page 23: ...cting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each...

Page 24: ...two 10 micron filters a charge filter B and return line filter A Flow though the filters is monitored during operation When pressure drop across the filters is too high the hydraulic oil filter warnin...

Page 25: ...back side using compressed air Oil Cooler and Radiator Inspect oil cooler and radiator daily and clean as required to maintain good air flow 1 Remove screen B from front of oil cooler 2 Unfasten knob...

Page 26: ...backup system fuses and circuit breakers regularly If the operator backup system does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire ha...

Page 27: ...al pressed NT3 K8 Neutral Cruise Disconnects power to cruise control when neutral switch is closed traction pedal in Neutral ML K9 Mow Left Deck Energizes solenoid to left side deck valve when deck is...

Page 28: ...eck and torque lug bolts daily until torque is maintained 65 75 ft lbs 88 102 Nm Caster Wheels To extend bearing life check and adjust caster and gauge wheels every year Lubricate bearings every 100 h...

Page 29: ...n in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80...

Page 30: ...efore you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Recommended...

Page 31: ...Spindles 10 2 Caster Wheel Axles 10 3 Gauge Wheel Axles 2 4 Lift Cylinder Front Deck 4 5 Lift Arm Front Deck 2 6 Side Deck Pivots 6 7 Steering Cylinder 2 8 Tie Rod 2 9 Axle Pivot 1 10 Wheel Pivot 2 11...

Page 32: ...s poorly 1 Fuel level low fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engi...

Page 33: ...NOTES 6 33 6 NOTES...

Page 34: ...e order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the part...

Page 35: ...31 1 Side Lift Cylinders and Return Canisters 92 32 1 Front Deck Valves 94 33 1 Wing Deck Valves 95 Hydraulics and Electrical 34 1 Side Deck Valve Supply 96 35 1 Front Deck Valve Supply 97 36 1 Pump...

Page 36: ...R WHEEL DRIVE SWITCH ON 4 PTO SWITCH ON 5 PARKING BRAKE OFF 6 THROTTLE POSITION 1 7 DEPRESS TRACTION PEDAL FOR DESIRED GROUND SPEED 1 PTO SWITCH NEUTRAL 2 CUTTING UNITS RAISED 3 DECK LATCHES ENGAGED 4...

Page 37: ...rking with battery 1 Always connect the black ground cable last and remove it first 2 Keep sparks and flames away and avoid contact with acid To avoid injury when jumping battery 1 Connect positive te...

Page 38: ...38 12 22 9 13 17 16 10 7 21 11 14 15 7 8 16 17 19 20 21 11 7 8 7 8 6 7 8 5 4 3 18 3 1 28 24 26 27 23 25 HR 9016 1 1 Hood Serial No All 9016 21...

Page 39: ...tch Flexible Draw 17 403920 8 Screw 10 24 x 1 1 4 Truss Head 18 3009793 2 Spring Gas Model 70528 and 70529 18 3009793 1 Spring Gas One Side Only Model 70530 and 70531 18 2809834 1 Spring Gas One Side...

Page 40: ...40 A B C A B C 6 18 16 10 17 11 9 6 5 3 4 7 8 8 7 1 17 11 9 17 11 9 1 7 8 14 15 2 5 2 5 12 13 6 19 20 HR 9016 1 1 Cowlings and Skirts Serial No All 9016 24...

Page 41: ...ud 85 1 4 Turn 8 3005603 8 Retainer 9 443110 12 Nut 3 8 16 Hex 10 3006915 4 Bracket Cowling Mounting 11 446142 12 Lockwasher 3 8 Heavy 12 3006723 1 Left Side Skirt 13 3006724 1 Right Side Skirt 14 300...

Page 42: ...42 14 2 7 6 5 17 16 15 15 8 2 18 4 5 1 17 16 11 10 13 12 5 4 3 11 10 9 HR 9016 1 1 Seat Pan and Heat Shield Serial No All 9016 25...

Page 43: ...n See 47 1 4185932 1 Seat Assembly See 48 1 4139450 1 Seat Switch Reference SW2 See 67 1 9 450016 4 Screw M8 1 25 x 40mm Hex Head 10 446136 7 Lockwasher 5 16 Heavy 11 452006 7 Flat Washer 5 16 12 3006...

Page 44: ...44 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 21 22 22 23 23 24 27 4 17 15 25 26 1 HR 9016 Tanks 1 1 Control Panel Mounting Serial No All...

Page 45: ...5 8 Truss Head 10 453004 3 Flat Washer 8 11 446112 2 Lockwasher 8 Heavy 12 444306 2 Nut 8 32 Hex 13 2822524 1 Bracket Relay 14 452002 2 Flat Washer 10 15 446118 2 Lockwasher 10 16 444310 2 Nut 10 24...

Page 46: ...46 2 3 5 6 7 8 9 29 12 11 13 14 16 18 19 20 21 22 23 24 4 17 25 1 19 3 20 12 12 16 12 20 12 16 8 20 5 16 12 10 20 15 12 16 26 28 27 7 25 HR 9016 1 1 Throttle Cable Serial No All 9016 15...

Page 47: ...ex Head 11 440040 1 Bolt Carriage 1 4 20 x 5 8 12 443102 6 Nut 1 4 20 Hex 13 443106 2 Nut 5 16 18 Hex 14 443110 2 Nut 3 8 16 Hex 15 444708 1 Locknut 1 4 20 Center 16 446130 5 Lockwasher 1 4 Heavy 17 4...

Page 48: ...48 6 4 3 12 9 10 11 2 21 24 25 26 27 28 1 38 33 32 29 34 35 36 37 38 31 22 23 16 17 18 13 14 8 30 7 15 5 4 19 20 HR 9016 Controls 1 1 Instrument Panel Serial No All 9016 01...

Page 49: ...6 External Tooth 18 444304 3 Nut 6 32 Hex 19 447206 2 Lockwasher 8 Internal Tooth 20 444306 2 Nut 8 32 Hex 21 365943 1 Gauge Fuel Level REFERENCE U9 See 67 1 22 447002 3 Lockwasher 6 External Tooth 2...

Page 50: ...50 3 5 6 7 11 16 18 19 20 21 4 17 4 20 6 7 7 6 14 1 13 15 12 13 11 2 9 5 8 10 HR 9016 1 1 Lift Valve and Controls Serial No All 9016 14...

Page 51: ...128 7 Lockwasher 1 4 7 443102 7 Nut 1 4 20 Hex 8 1004584 1 Backpressure Valve 5003539 1 Seal Kit 5003538 1 Adjusting Knob 9 340062 1 Adapter 90 10 340029 1 Adapter 45 11 400120 4 Screw 1 4 20 x 2 Hex...

Page 52: ...39 17 18 7 6 26 16 3 5 4 18 6 7 4 15 16 2 16 15 1 16 38 9 38 14 2 10 13 10 12 11 35 36 24 37 34 33 32 29 30 31 25 24 23 22 8 28 27 21 10 16 15 38 9 38 16 15 HR 9016 1 1 Accelerator Pedal Serial No Al...

Page 53: ...3 8 16 443110 6 Nut 3 8 16 Hex 17 3006888 1 Pedal Hydro 18 3003475 2 Grip Pedal 19 3002695 1 Washer 20 3007230 1 Stop Mow Speed 21 3007228 1 Plate Activator 22 3007220 1 Plate Switch 23 452004 2 Flat...

Page 54: ...54 8 22 5 6 13 15 14 16 15 12 9 10 23 8 7 12 26 28 27 25 11 2 2 24 1 3 4 5 6 18 19 20 21 17 HR 9016 1 1 Steering Assist Serial No All 9016 04...

Page 55: ...Turn Assist 10 3008343 1 Cable Left Turn Assist 11 461453 2 Clevis Pin 5 16 x 1 12 460028 4 Cotter Pin 1 8 x 1 13 1003825 2 Connector Brake 14 1003824 2 Pivot Brake Lever 15 364154 4 Bushing 16 30083...

Page 56: ...56 13 1 5 7 11 12 2 4 3 6 6 10 11 12 8 9 14 15 16 17 21 18 19 20 22 HR 9016 1 1 Parking Brake Serial No All 9016 03...

Page 57: ...tch Mount 9 441672 2 Carriage Bolt 5 16 18 x 2 1 2 10 453009 2 Flat Washer 5 16 11 446134 4 Lockwasher 5 16 12 443106 5 Nut 5 16 18 Hex 13 400188 2 Screw 5 16 18 x 1 Hex Head 14 461456 2 Clevis Pin 5...

Page 58: ...58 15 8 24 12 11 24 7 6 25 2019 18 21 17 32 33 14 16 13 10 9 10 28 34 26 29 28 5 22 4 3 22 6 7 30 31 34 27 2 11 12 23 10 1 HR 9016 Frame 1 1 Frame Serial No 70526 All 9016 02...

Page 59: ...r Assembly 556417 1 Head 5003691 1 Oil Filter Cartridge 556419 1 Charge Pressure Switch REFENENCE SW15 See 67 1 15 3007919 1 Bracket Valve Mounting 16 340075 1 Adapter 90 17 339996 1 Adapter Straight...

Page 60: ...60 15 12 11 2 34 28 26 29 28 23 10 8 7 6 9 1 27 31 7 6 22 3 4 22 5 30 P O 34 10 13 24 10 17 21 18 19 20 25 16 14 32 33 12 11 HR 9016 1 1 Frame With ROPS Serial No 70529 All Serial No 70531 All 9016 02...

Page 61: ...417 1 Head 5003691 1 Oil Filter Cartridge 556419 1 Charge Pressure Switch REFERENCE SW15 See 67 1 15 3007919 1 Bracket Valve Mounting 16 340075 1 Adapter 90 17 339996 1 Adapter Straight 18 452008 4 Fl...

Page 62: ...62 17 14 13 19 25 3 2 21 7 6 9 10 12 8 12 23 24 22 16 18 20 20 17 17 17 2 2 22 24 23 12 20 12 10 9 11 11 5 21 2 15 7 4 4 1 HR 9016 1 1 Steering Axle Serial No All 9016 38...

Page 63: ...03518 2 Washer Thrust 10 5003515 2 Washer Thrust 11 5003528 2 Bushing Bronze 12 5003527 4 Bushing Bronze 13 5003522 1 Tie Rod 14 5003519 1 Nut 1 1 8 12 Left Hand Thread 15 5003523 1 Tie Rod End Left H...

Page 64: ...1003001 1 Pivot Shaft 3 3006475 AR Washer 3 32 Thick Thrust 4 363766 1 Washer 5 445642 1 Nut 1 1 2 12 Slotted Hex 6 460072 1 Cotter Pin 1 4 x 2 1 2 7 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 8 446152 1...

Page 65: ...2 2 Lockwasher 3 8 Heavy 7 452006 4 Flat Washer 5 16 8 453011 2 Flat Washer 3 8 9 3008461 4 Angle Battery Clamp 10 3010346 4 Terminal Bolt Side 11 4108140 2 Battery REFERENCE B1 See 67 1 12 4133043 1...

Page 66: ...66 17 7 19 20 15 2 3 18 21 23 6 4 13 10 1 11 8 14 5 11 11 9 4 22 16 12 24 HR 9016 1 1 Tilt Steering Serial No All...

Page 67: ...9 3005934 2 Bolt Shoulder 10 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 11 444718 3 Locknut 5 16 18 Center 12 444849 2 Locknut 3 4 10 Center Jam 13 444754 4 Locknut 5 16 24 Center 14 447224 1 Lockwasher...

Page 68: ...B 16 6 4 14 15 21 6 4 3 6 25 6 24 4 4 14 14 26 16 22 1 21 20 10 10 29 2 8 29 7 9 10 5 8 8 23 4 3 12 20 A B 20 20 28 28 27 18 17 19 11 20 13 28 HR 9016 Engine and Radiator 1 1 Radiator Serial No All 90...

Page 69: ...e Tank 12 162479 1 Drain Cock 13 440080 4 Carriage Bolt 5 16 18 x 7 8 14 443110 10 Nut 3 8 16 Hex 15 3008885 1 Brace Cooler 16 440120 10 Carriage Bolt 3 8 16 x 1 1 4 17 453009 4 Flat Washer 5 16 18 44...

Page 70: ...70 34 15 15 25 22 21 20 32 5 2 6 4 35 19 10 35 14 3 26 6 8 7 30 27 7 24 23 9 2 1 13 17 13 12 11 8 33 29 28 30 28 18 16 31 HR 9016 1 1 Oil Cooler Serial No All 9016 13...

Page 71: ...ngle Cooler Top 15 3008563 2 Plate Cooler Lock 16 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 17 446136 4 Lockwasher 5 16 Heavy 18 362008 2 Knob 19 358794 4 Washer 20 3007674 1 Fitting 90 21 1003011 1 Ret...

Page 72: ...90 Degrees for Clarity 13 24 16 22 24 26 20 8 7 4 9 29 27 15 18 29 10 29 28 22 24 20 25 7 3 2 19 33 21 6 26 26 24 22 20 17 23 31 30 14 11 1 12 20 32 24 22 9 5 HR 9016 1 1 Air Cleaner and Muffler Seria...

Page 73: ...embly 13 4136616 2 Isolator Muffler 14 4135922 1 Gasket Exhaust Flange 15 359615 1 Clamp Hose 16 361898 2 Screw M8 1 25 x 16MM 17 362615 AR Flat Washer 18 4132211 1 Hose Turbo Filter Assembly 19 36688...

Page 74: ...74 1 10 11 2 4 5 3 6 12 9 7 8 25 24 17 23 18 22 15 16 26 13 14 25 24 21 20 19 HR 9016 1 1 Remote Engine Oil Filter Serial No All 9016 13...

Page 75: ...1 2 x 13 16 9 4137189 1 Filter Part of Engine 10 446140 2 Lockwasher 3 8 Reg 11 4133241 1 O Ring Part of Engine 12 4135261 1 Hose Pump Right Side Tube 13 340063 1 Elbow 90 14 340070 1 Elbow 90 15 413...

Page 76: ...76 24 3 2 21 9 10 22 7 8 25 26 5 8 7 10 14 20 18 23 12 11 26 27 8 7 14 20 4 10 11 12 18 23 15 8 19 12 11 13 10 8 7 6 16 17 1 HR 9016 1 1 Engine Mounting Serial No All 9016 11...

Page 77: ...Shaft 10 400266 10 Screw 3 8 16 x 1 1 2 Hex Head 11 446142 8 Lockwasher 3 8 Heavy 12 443110 8 Nut 3 8 16 Hex 13 4137616 2 Isolator Rear 14 4136227 2 Isolator Front 15 323943 2 Washer 2 O D x 17 32 I D...

Page 78: ...78 2 3 5 6 7 8 9 10 12 11 13 14 16 4 15 1 4 16 5 7 14 15 19 20 21 22 18 17 HR 9016 1 1 Engine and Pump Assembly Serial No All 9016 10...

Page 79: ...6 Heavy 8 446154 4 Lockwasher 1 2 Heavy 9 453017 4 Flat Washer 1 2 10 1003247 1 Pump Triple 5003163 1 Seal Kit Front Section 5003164 1 Seal Kit Section One kit required for each section 11 3002042 12...

Page 80: ...80 2 3 5 6 7 8 9 10 10 10 12 11 11 11 13 14 14 14 14 14 16 18 4 17 15 15 15 1 HR 9016 Tanks 1 1 Tank Mounting Serial No All...

Page 81: ...6 1 Wall Fender 6 3008219 1 Bracket Hose Retainer 7 452012 2 Flat Washer 1 2 8 443118 4 Nut 1 2 13 Hex 9 3009980 1 Fender Right Side 10 400188 6 Screw 5 16 18 x 1 Hex Head 11 446136 6 Lockwasher 5 16...

Page 82: ...0 Degrees For Clarity 1 3 5 8 13 12 14 15 16 17 2 4 7 7 6 9 20 22 22 22 22 23 24 24 24 24 24 24 28 29 27 26 18 18 18 18 19 11 11 11 10 10 10 10 10 10 10 10 25 25 25 21 30 31 33 34 35 36 32 23 HR 9016...

Page 83: ...0262 1 Screw 3 8 16 x 1 Hex Head 13 403910 5 Screw 10 24 x 1 2 Truss Head 14 441606 1 Bolt Carriage 1 4 20 x 3 4 15 441614 1 Bolt Carriage 5 16 18 x 1 16 441689 2 Carriage Bolt 1 2 13 x 8 1 2 17 44310...

Page 84: ...Shuttle See 55 1 3 400406 4 Screw 1 2 13 x 1 1 4 Hex Head 4 446154 6 Lockwasher 1 2 Heavy 5 453017 4 Flat Washer 1 2 6 400412 2 Screw 1 2 13 x 2 Hex Head 7 3006658 1 Bracket Pump Support 8 443118 2 Nu...

Page 85: ...5003165 1 Seal Kit Front Section 5003166 1 Seal Kit Rear Section 3 362743 1 O RIng 4 400262 2 Screw 3 8 16 x 1 Hex Head 5 446142 2 Lockwasher 3 8 Heavy 6 340077 1 Adapter 90 7 340269 1 Adapter Tee 8 3...

Page 86: ...31 30 29 27 26 8 12 13 3 3 35 20 32 34 14 8 15 33 33 8 15 11 9 17 10 28 8 5 6 9 10 11 4 18 5 10 11 1 8 23 22 21 19 24 25 2 7 36 HR 9016 Lift Arms and Deck Valves 1 1 Front Lift Arms and Cylinders Ser...

Page 87: ...traight 15 3006491 4 Bracket Front Cylinder Pivot 16 1003274 2 Pin Front Cylinder 17 1003275 2 Pin Front Lift Arm Pivot 18 3007468 1 Bracket Switch 19 403578 2 Screw 10 24 x 1 Hex Head 20 4140149 1 Sw...

Page 88: ...88 31 29 28 17 16 23 24 25 16 17 19 18 26 30 17 27 27 3 2 27 15 14 13 12 21 22 20 16 2 4 11 5 6 6 11 4 10 9 8 7 8 1 HR 9016 1 1 Front Deck Latch Serial No All 9016 05...

Page 89: ...2 12 3008453 1 Stop Anti Sway Latch 13 352435 1 Spacer 14 319755 1 Washer 15 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 16 446142 4 Lockwasher 3 8 Heavy 17 443110 4 Nut 3 8 16 Hex 18 3007297 1 Tab Spring...

Page 90: ...25 26 27 7 10 9 8 8 35 36 30 34 6 9 10 29 9 10 34 28 23 24 21 22 37 4 12 11 29 5 5 3 16 19 18 20 31 19 4 12 38 42 1 2 17 16 40 39 41 33 32 34 43 15 15 13 14 HR 9016 1 1 Side Lift Arms Serial No All 90...

Page 91: ...18 446142 8 Lockwasher 3 8 Heavy 19 443110 16 Nut 3 8 16 Hex 20 361723 8 Stop Rubber 21 3007897 1 Bracket Left Side Deck Latch 22 3007896 1 Bracket Right Side Deck Latch 23 3009163 1 Bolt Left Side De...

Page 92: ...92 27 28 29 23 25 35 34 24 26 36 7 6 7 8 8 5 1 4 3 2 9 30 31 33 32 20 15 16 22 21 13 12 19 10 14 18 17 14 11 10 13 12 37 HR 9016 1 1 Side Lift Cylinders and Return Canisters Serial No All 9016 29...

Page 93: ...in Cylinder Rod End Mounting 16 452012 2 Flat Washer 1 2 17 4138521 2 Cylinder Rear Lift See 53 1 18 340061 2 Adapter 90 19 340078 2 Adapter 90 20 1003272 2 Pin Side Cylinder Mounting 21 400408 2 Scre...

Page 94: ...Notes 1 4135582 2 Valve Deck See 54 1 2 339989 4 Adapter Straight 3 441624 1 Carriage Bolt 3 8 16 x 1 4 340070 4 Adapter 90 5 340065 2 Adapter 90 6 364945 2 Fitting Diagnostic 7 363030 2 Cover Dust 8...

Page 95: ...scription Serial Numbers Notes 1 4135582 2 Valve Deck See 54 1 2 339989 2 Adapter Straight 3 340070 6 Adapter 90 4 363030 2 Cover Dust 5 365466 2 Fitting Diagnostic 6 401028 4 Screw 3 8 16 x 3 1 4 Hex...

Page 96: ...on Serial Numbers Notes 1 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 2 446142 2 Lockwasher 3 8 Heavy 3 443110 2 Nut 3 8 16 Hex 4 4135253 1 Plate Tube Mounting 5 4135262 1 Hose Pump to left Side 6 4135408...

Page 97: ...sher 3 8 3 446142 1 Lockwasher 3 8 Heavy 4 443110 1 Nut 3 8 16 Hex 5 1003607 1 Hose Pump to Left Front Valve 6 4135589 1 Hose Pump to Right Front Valve 7 339963 2 Locknut Bulkhead 8 339911 2 O Ring SA...

Page 98: ...2 6 Clamp 3 4148900 2 Hose Rear Pump Inlet 4 4135233 1 Manifold Rear Pump Suction 5 4136343 3 Plate Clamp 6 359615 3 Clamp Hose 7 326112 5 Clamp Hose 8 400208 6 Screw 5 16 18 x 4 1 2 Hex Head 9 446136...

Page 99: ...o Qty Description Serial Numbers Notes 1 1003891 1 Return Manifold 2 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 3 452008 2 Flat Washer 3 8 4 446140 2 Lockwasher 3 8 5 3007061 1 Hose Return 6 3008820 1 Cla...

Page 100: ...To Bottom Port Right Rear Wheel Motor To Top Port Left Rear Wheel Motor To Top Port Right Rear Wheel Motor To Bottom Port Left Rear Wheel Motor Left Side 4WD Valve Right Side 4WD Valve 18 18 15 16 14...

Page 101: ...Hose Tee to Right Wheel Motor 7 340147 2 Adapter Tee 8 340219 2 Adapter Bulkhead Tee 9 339965 2 Nut Bulkhead 10 1003308 2 Hose Tee to Left Wheel Motor 11 1003310 1 Hose Traction Pump to Front Tee 12 1...

Page 102: ...Motors Case Drain Right Front Deck Valve T Port Right Front Wheel Motor Case Drain Left Front Wheel Motor Case Drain Front Deck Motors Case Drain 22 23 21 20 17 15 15 14 1 31 33 31 3 9 11 2 25 25 24 1...

Page 103: ...1 Tube Right Front Valve to Inlet 17 1003860 1 Tube Right Side Valve to Inlet 18 1003861 1 Tube Left Side Deck to Inlet 19 1004226 1 Hose Cooler Inlet to Cooler 20 3006835 1 O Ring 1 3 4 O D x 1 1 2...

Page 104: ...scription Serial Numbers Notes 1 400210 2 Screw 5 16 18 x 5 Hex Head 2 366114 2 Spacer 3 3008792 5 Spacer Plate 4 3008793 6 Clamp Double Hose 5 366424 2 Clamp Hose 6 452006 3 Flat Washer 5 16 7 443106...

Page 105: ...Serial Numbers Notes 1 340069 1 Adapter 90 2 340217 1 Adapter Tee 3 339963 1 Locknut Bulkhead 4 340377 1 Adapter 90 5 1003878 1 Tube 4WD Valve to Tee 6 1003605 1 Hose Tee to Pump 7 1003865 1 Tube Lif...

Page 106: ...Side Cylinder Rod End 1003590 Front Lift Cylinder Rod End Tee 1003593 Steering Valve AUX Port Hose Part Number B E D F C A Important The hoses must be routed through the retaining clamp in the order s...

Page 107: ...der Rod End 5 340167 1 Adapter 90 Bulkhead 6 339961 1 Nut Bulkhead 7 340143 1 Adapter Tee 8 1003591 2 Hose Front Cylinders Rod End 9 1003590 1 Hose Lift Valve to Tee 10 339909 2 O Ring SAE 6 Face Seal...

Page 108: ...alve ToLift Valve ToReturn Manifold From Pump ToSteering C ylinder Aux In Out LT RT IN OUT AUX LT RT 11 10 11 10 9 2 15 14 13 12 9 18 17 16 3 4 8 7 6 3 4 5 1 HR 9016 1 1 Power Steering Hoses Serial No...

Page 109: ...es 6 1003593 1 Hose Valve to Return Manifold 7 1 Hose Steering Valve to Lift Valve See 42 1 8 1003596 1 Hose Gear Pump to Valve 9 339979 2 Adapter Straight 10 340239 2 Adapter Straight Bulkhead 11 339...

Page 110: ...ive 3 131905 1 Solenoid 4 441606 3 Bolt Carriage 1 4 20 x 3 4 5 443102 3 Nut 1 4 20 Hex 6 446130 5 Lockwasher 1 4 Heavy 7 364190 1 Clamp 1 1 2 8 333801 1 Clamp Hose 9 3008820 1 Clamp Double Hose 10 36...

Page 111: ...uit Breakers Q Glow Plug Relay Glow Plug Light Adapter Located under Instrument Panel Kubota Key Switch Adapter Located under Instrument Panel 1 2 3 4 5 6 8 9 7 HR 9016 Item Part No Qty Description Se...

Page 112: ...2 1 39 30 38 2 16 29 34 31 33 37 35 36 6 7 32 4 17 4 19 20 21 22 11 23 24 25 26 27 28 18 3 5 8 11 4 12 13 4 10 15 11 14 9 HR 9016 Components 1 1 Steering Valve Part Number 1002800 Serial No All TC500...

Page 113: ...old 16 551105 1 Drive Link 17 N S 1 Metering Ring 18 A 11 Screw Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator RIng 22 A 1 Commutator 23 A 1 Spacer 24 A 1 Rotor 25 A 1 St...

Page 114: ...14 A A 31 26 3 7 27 29 28 32 31 32 9 21 27 14 30 29 27 31 27 23 17 16 1 30 22 25 22 32 15 31 24 32 26 7 19 7 13 12 10 11 8 20 5 6 2 18 4 HR 9016 1 1 Air Suspension Part No 5003625 Serial No All 9016 6...

Page 115: ...6 O D Tubing 12 N S 1 3 16 O D Tubing 13 N S 1 Fitting 90 14 N S 1 Fitting Straight 5003629 1 Boot and Clip Kit 15 N S 1 Boot with Label 16 N S 21 Clip Christmas Tree 17 N S 6 Clip Christmas Tree 5003...

Page 116: ...116 HR 9016 2 1 Steering Cylinder Part No 4113656 Serial No All 14 6 1 5 7 12 12 11 2 15 13 8 9 14 3 4 10...

Page 117: ...Ring 2 N S 1 O Ring Piston 3 N S 1 Seal Piston 4 N S 1 Seal Rod 5 N S 1 Wiper 6 N S 1 Backup Ring Gland 7 N S 1 O Ring Gland 8 443126 1 Nut 5 8 11 Hex 9 5003543 1 Socket Assembly 10 4115591 1 Piston...

Page 118: ...1 Drive 8 5003590 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins u 13 557634 1 Seal Inner Face u 14 557635 1 Seal Outer Face 15 557636 2...

Page 119: ...Description Serial Numbers Notes 1 l 1 O Ring 2 l 1 Back Up Ring 3 l 1 Loaded U Cup 4 l 1 Rod Wiper 5 471214 1 Grease Fitting 6 443132 1 Nut 3 4 16 Hex 7 5003428 1 Collar Assembly 5003427 1 Seal Kit...

Page 120: ...120 HR 9016 1 1 Lift Valve Part Number 1001802 Serial No All 9016 48 2 3 4 5 7 17 24 18 19 20 21 14 23 1 10 16 15 7 6 14 13 22 12 11 9 8...

Page 121: ...sembly 9 558007 3 Retaining Ring 10 5001613 1 Seat 11 558011 3 Spacer 12 5001616 3 Spring Spool Centering 13 545921 3 Bushing 14 n 6 O Ring 15 5001614 1 Spring Relief Valve Yellow 16 5001615 1 Poppet...

Page 122: ...erial No All 9016 49 Item Part No Qty Description Serial Numbers Notes 1 l 1 PSP Seal 2 l 2 Back Up Ring 3 l 1 O Ring 4 l 1 O Ring 5 l 1 Back Up Ring 6 l 1 Internal Snap Ring 7 l 1 External Snap Ring...

Page 123: ...Serial Numbers Notes 1 l 1 PSP Seal 2 l 2 Back Up Ring 3 l 1 O Ring 4 l 1 O Ring 5 l 1 Back Up Ring 6 l 1 Internal Snap Ring 7 l 1 External Snap Ring 8 l 1 Loaded U Cup 9 l 1 Rod Wiper 10 471214 2 Gre...

Page 124: ...ription Serial Numbers Notes 1 5002911 1 Relief Valve 5003579 1 Seal Kit 2 5002912 1 Relief Valve 5003554 1 Seal Kit 3 3010199 1 Plug SAE 6 Located opposite Diagnostic port 339897 1 O Ring 4 5002913 1...

Page 125: ...t Oil 5003582 1 Seal Kit 3 5003346 1 3 Way Spool 5003583 1 Seal Kit 4 5003348 1 Solenoid Vlave 5003583 1 Seal Kit 5 4134530 1 Coil 12 Volt DC REFERENCE SOL6 See 67 1 6 556847 1 Solenoid Valve 5003578...

Page 126: ...th bent components or with implement in raised position Keep yourself and others away from the mower when in operation Cut Height 1 1 1 2 2 2 1 2 3 3 1 2 4 2 1 2 4 4 1 2 5 5 1 2 Mount Location Lower L...

Page 127: ...erial Numbers Notes 1 3009317 5 Decal Caster Cut Height 2 3009318 2 Decal Gage Wheel Cut Height 3 3009319 1 Decal Flip Up Deck 4 366609 2 Decal No Step 5 3002502 7 Decal Danger 6 4138762 1 Decal Warni...

Page 128: ...128 16 15 11 11 10 13 14 9 25 23 22 20 23 19 26 15 5 21 17 6 3 4 2 6 18 14 10 11 9 11 13 3 4 4 24 3 1 11 7 11 11 11 1 11 12 8 HR 9016 1 1 Front Deck Serial No All 9016 57...

Page 129: ...heel Deck 10 3003714 2 Spacer Wheel 11 3004113 36 Bushing 12 453020 4 Flat Washer 5 8 13 446152 2 Lockwasher 1 2 14 444758 2 Locknut 1 2 13 Center 15 400420 2 Screw 1 2 13 x 3 1 2 Hex Head 16 1003325...

Page 130: ...Outlet Case Drain Case Drain Case Drain Motor Orientation Front 6 8 12 7 11 9 10 12 23 26 7 6 7 8 1 25 19 20 3 2 4 13 24 12 7 8 7 8 8 14 15 16 17 7 5 21 22 18 16 15 12 HR 9016 1 1 Front Deck Center S...

Page 131: ...0 1003425 6 1 Bracket Assembly LH 11 400274 6 Screw 3 8 16 x 2 1 2 Hex Head 12 400262 14 Screw 3 8 16 x 1 Hex Head 13 361723 2 Stop Rubber 14 163302 1 Roller 15 552824 2 Bushing 16 455048 2 Flat Washe...

Page 132: ...rain Motor Orientation Left Winglet Right Winglet Front Inlet Outlet Case Drain 7 6 4 9 24 3 11 4 6 8 5 16 23 14 12 13 14 15 18 17 10 7 6 19 20 22 21 HR 9016 1 1 Front Deck Winglets Right Winglet Show...

Page 133: ...366473 2 Bumper Arm 10 400262 8 Screw 3 8 16 x 1 Hex Head 11 444762 4 Locknut 3 8 16 Center 12 3003939 2 Wheel Deck 13 3003714 2 Spacer Wheel 14 3004113 4 Bushing 15 455012 2 Flat Washer 1 2 16 44615...

Page 134: ...ght Winglet Motor Right Center Motor Left Center Motor Left Winglet Motor Center Motor E 7 3 15 1 2 11 15 6 4 10 10 9 15 16 4 7 2 2 2 20 2 2 19 12 13 2 2 4 5 8 1 6 15 3 14 15 21 22 17 16 HR 9016 1 1 F...

Page 135: ...Center Motor 9 2810189 1 Hose Tee to Left Center Motor Drain 10 2810191 2 Hose Right Center and Center Drain 11 1003559 1 Hose Right Valve to Right Winglet 12 1003556 1 Hose Left Valve to Left Center...

Page 136: ...et Outlet Outlet Outlet Outlet Case Drain Case Drain Case Drain Case Drain Case Drain Case Drain 13 3 12 12 11 13 12 10 10 11 9 26 7 8 4 14 30 28 27 22 20 21 7 6 8 24 23 25 1 2 23 29 5 15 7 6 16 17 18...

Page 137: ...ting Grease 1 4 28 13 363568 4 Washer Thrust 14 163306 4 Pin Assembly 15 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 16 3008388 6 Adapter Blade 17 2810030 6 Bar Rotary Mower Cutter Models 70528 and 70529 1...

Page 138: ...or Right Inside Motor Left Inside Motor Left Center Motor Left Outside Motor Left Wing Deck Hydraulics 1 2 10 5 2 2 6 9 1 4 8 3 7 4 2 11 16 15 17 14 13 12 14 17 14 12 13 14 15 16 11 2 1 6 2 2 4 9 7 4...

Page 139: ...6 1003579 2 Hose Inside to Center Motor 7 2810194 2 Hose Center to Inside Motor Drain 8 2810193 2 Hose Outside to Center Motor Drain 9 2810192 2 Hose Wing Motor Drain to Tee 10 1003584 2 Hose Wing Mo...

Page 140: ...shing 4 471214 1 Grease Fitting 5 366593 20 Spacer Caster Wheel 6 365772 30 Spacer Caster Wheel 7 361648 10 Washer Thrust 8 1004023 8 Wheel and Tire 11 Wing Decks Only See 64 1 8 1004024 2 Wheel and T...

Page 141: ...1 5003200 1 Tire 13 x 6 5 6 Multi Rib 1004024 Only 2 5003196 1 Wheel 1004023 Only 2 5003201 1 Wheel 1004024 Only 3 5003197 2 Grease Seal 4 5003198 2 Bearing Cone 5 360111 1 Inflation Valve 6 346883 2...

Page 142: ...142 17 20 12 11 15 18 19 8 21 6 6 4 5 7 22 3 8 2 2 13 1 9 10 13 16 14 HR 9016 1 1 Gage Wheels and Latch Serial No All 9016 63...

Page 143: ...1 2 8 443118 8 Nut 1 2 13 Hex 9 3007679 2 Clevis Pin 5 8 x 9 5 16 10 342675 2 Snap Ring 11 1003902 1 Latch Standup 12 3008471 1 Spring Torsion 13 453017 1 Flat Washer 1 2 14 3008478 1 Rod Latch 15 453...

Page 144: ...Left Front Deck Valve Right Wing Deck Valve Two Left Front Motors Right Wing Motors Left Wing Deck Valve Left Wing Motors Right Front Deck Valve Three Right Front Motors Return Manifold Tank Fill Cap...

Page 145: ...12 5 ci 031 12 5 ci 2 1 3 4 A DA B T CP DC DB A C B D E F G H J K L M Steering Unit Lift Valve Backpressure Valve Left Wing Cylinder Right Front Cylinder Left Front Cylinder Right Wing Cylinder Steer...

Page 146: ...RD BU RD BU SW3 4 4 1 4 GY GY GY GN WH GY RD GY RD GY GN GN GN BK RD OG BU 4 3 4 12 4 12 4 11 4 11 4 11 4 11 4 11 4 9 1 3 GY K2 K1 K3 K14 K6 K4 SW2 1 2 WH 2 4 2 9 YE GN K5 OR BN OR BN D1 K7 BN YE GRD...

Page 147: ...3 6 SW13 SW12 D4 1 2 3 WH BK PK WH SOL7 SOL6 3 7 SW4 2 3 BN GN K13 K9 K10 K11 3 8 A 1 B 2 A 1 B 2 B 2 A 1 2 2 BK BK BK BK BK RD BK OR WH BK BK WH BK BK BK F11 F12 4 5 6 87A 87 30 86 85 87A 87 30 86 8...

Page 148: ...BK SW11 SW14 BU 2 1 BU BK SW15 4 2 1 2 BN BN BK SW16 BU WH BN 604 YE OR BK U9 U10 U3 WH BN 2 U8 1 OR BK F6 ENG F GLOW A BAT E CHRG B F BN GY RD LB BK OR BK BU YE BK YE BK U5 U5 2 YE BK 4 7 4 1 GY RD G...

Page 149: ...cuit Relay K3 See 7 1 3001307 Start Circuit Relay K4 See 7 1 3001307 Brake Start Relay K5 See 7 1 3001307 Brake Run Relay K6 See 7 1 3001307 Neutral Start Relay K7 See 7 1 3001307 Neutral Run Relay K8...

Page 150: ...WD Switch SW14 See 7 1 3006446 Test Switch SW15 See 12 1 556419 Charge Filter Switch SW16 Not Shown Engine Oil Switch Included with Engine SW17 See 22 1 363996 Temperature Switch SW18 Not Shown 300739...

Page 151: ...Ounce Orange Aerosol 2500789 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pa...

Page 152: ...O Ring Face Seal Size X X X W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size X Y W W X Y W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size...

Page 153: ...Adapter 339913 339901 340078 6 6 90 Adapter 339909 339897 340095 4 4 4 Straight Thread Branch Tee 339908 339908 339896 340118 4 4 4 Swivel Run Tee 339908 339908 340143 6 6 6 Swivel Branch Tee 339909...

Page 154: ...1004277 6 138 1004308 57 59 1004309 57 59 1004417 71 1004584 49 1004686 37 1004691 57 59 1004931 109 1004938 57 59 1004992 47 1005016 89 1005017 89 1005018 89 1006812 53 116686 135 123096 65 131905 10...

Page 155: ...5 3010789 41 3010811 89 3010812 89 3010825 89 303962 45 304569 89 319755 87 323943 75 326112 96 326799 67 332351 89 333542 51 339237 35 339897 122 123 339899 94 95 101 339904 79 339909 101 105 107 339...

Page 156: ...4137101 73 4137244 71 4137295 35 4137611 73 4137616 75 4137894 73 4138521 91 4138587 85 4138592 121 4138621 120 4138647 63 4138648 63 4138762 35 125 4139109 67 4139450 41 4140149 51 55 85 91 4148900 9...

Page 157: ...69 552824 129 554714 71 554748 67 81 554752 81 554854 111 554855 111 554856 111 554857 111 554988 45 555846 47 555867 67 556417 57 59 556419 57 59 69 556847 123 557623 116 557624 116 557629 116 55763...

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