Jacobsen 67961 Maintenance Manual Download Page 67

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3008683

3008522

3008521

3008682

105

W A

4131663

4181864

4181862

4181861

LF 3400 / LF 3800

Item

Part No.

Qty.

Description

Serial Numbers/Notes

4111408

Decal, Bio Fluid

3008930

Decal, Flash Attach

3008683

Decal, Backlap

Located on Front Axle

4181862

Decal, Radiator Cap Warning

Located on top of Radiator

4124759

Decal, Jacobsen Emblem

4181865

Decal, Instruction

3008521

Decal, Traction Pedal

3008522

Decal, Brake

4181864

Decal, Battery Warning

Located on Controller Housing

3008682

Decal, Tow Valve

4181861

Decal, Start Fluids

4131663

Decal, Backlap

Located on Radiator Shroud

4117468

Decal, Noise 105 dB

Located on Frame

4156720

Decal, Left Side Stripe

4156721

Decal, Right Side Stripe

4125768

Decal, Patent

Located on Frame

4124693

Decal, LF 3400

67971 Only

4124694

Decal, LF 3400 4WD

67972 Only

4124695

Decal, LF 3800

67958 Only

4124696

Decal, LF 3800 4WD

67959 Only

4124697

Decal, LF 3400 Turbo 4WD

67960 Only

4124698

Decal, LF 3800 Turbo 4WD

67961 Only

Summary of Contents for 67961

Page 1: ...re informati dei pericoli e devono leggere l intero manuale WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use...

Page 2: ...or other reproductive harm FOREWORD Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items...

Page 3: ...ont Reel Limit Switch 16 3 13 Steering Toe In 16 3 14 Torque Specification 17 Maintenance 4 1 General 18 4 2 Engine 18 4 3 Engine Oil 18 4 4 Air filter 19 4 5 Fuel 19 4 6 Fuel System 19 4 7 Battery 20...

Page 4: ...ty 10 Do not carry passengers Keep bystanders and pets a safe distance away 11 Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or...

Page 5: ...nance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service...

Page 6: ...el Type 2 low or ultra low sulfur diesel Rating Min cetane rating 45 Capacity 17 U S gal 64 3 liters Governor Setting High Idle 3150 rpm Low Idle 1200 rpm Lubrication Capacity 5 5 U S qts 5 2 liter Ty...

Page 7: ...r 2491 1130 67972 Overall less operator 2691 1221 67960 Overall less operator 2691 1221 LF 3800 LF 3800 Turbo Dimensions Inches mm Length With grass catchers 121 3073 Height Top of Steering Wheel 58 7...

Page 8: ...ved Roller Scrapers 67779 Rear Roller Scrapers 67778 High Cut Kit 1 3 16 67917 Turfgroomer LH 67913 Turfgroomer RH 67914 Powered Rear Roller CleaningBrush 68643 LF 3800 LF 3800 Turbo 9 Blade 7 diamete...

Page 9: ...ta V1505 E3B Diesel Kubota V1505 E3B Diesel Kubota V1505 T E3B Diesel Kubota V1505 T E3B Diesel Net Installed Power ist instalovan v kon Installeret nettoeffekt Netto ge nstalleerd vermogen Installeer...

Page 10: ...t u d data tad dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da declara o Locul 5i data declara iei Miesto a d tum vyhl senia Kraj in datum izjave Lugar y fecha de la declaraci n Pl...

Page 11: ...he point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 0 025 to 0 076 mm must be mai...

Page 12: ...id excessive tightening or damage may occur to bedknife and reel blades Reels must turn freely Figure 3C 3 4 CUTTING HEIGHT _________________________________________________________ Note Always make t...

Page 13: ...Carefully place motor and its hoses away from the cutting unit To prevent contamination and damage to internal components cover or cap off bearing housing cavity R 4 Remove cap M on lift arm Unfasten...

Page 14: ...____________________________________________ Adjust brakes after replacing or servicing brake assembly or if pedal travel becomes excessive 1 When installing new brake pads burnish pads by driving mow...

Page 15: ...RSE SPEED ______________________________________________ Forward and reverse speeds are adjusted at the traction pedal Set forward speed before adjusting reverse To adjust forward speed 1 Make sure dr...

Page 16: ...th lift arm at 17 adjust switch I up or down until switch contacts close Secure switch in this position 7 Repeat procedure for lift arm on opposite side 8 Start engine and check that reels turn off wh...

Page 17: ...Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm...

Page 18: ...ife of the engine During the break in period Jacobsen recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140...

Page 19: ...sh 2 low or ultra low sulfur diesel fuel Minimum Cetane Rating 45 Refer to Engine Manual for additional information Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the firs...

Page 20: ...y 3 Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of mower with discharged battery 4 9 CHARGING BATTERY ___________________________________________________...

Page 21: ...d before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil f...

Page 22: ...s and circuit breakers regularly If the interlock does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires...

Page 23: ...ware and any accessories within the OPS should be inspected regularly and all damaged parts replaced immediately 2 Once the OPS has been subjected to any form of impact it should be replaced 3 Check a...

Page 24: ...ld soap solution or use commercially available vinyl rubber cleaners 5 To maintain the original high luster of the fiberglass periodically wax with a good grade of One Step cleaner wax Repair damaged...

Page 25: ...valves 6 After the desired speed is set turn backlap switch B to OFF and stop engine Tighten nut D to lock adjustment in place Start engine and set backlap switch to ON to begin backlapping 7 Apply la...

Page 26: ...Install drain plug and refill with fresh oil Torque drain plug to 22 ft lb 30 Nm 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil 3 Add a fuel conditioner...

Page 27: ...filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fil...

Page 28: ...e true For example to start the mower the Mow Switch must be off lamp 8 off while the Neutral Start Switch lamp 12 Brake Switch lamp 6 and Fuel Valve Hold coil lamp 27 must be on Controller Functions...

Page 29: ...that not all switches are located on the instrument panel The traction pedal reel lift limit and brakes are controlled by small reed switches mounted on the frame of the mower If an input lamp does no...

Page 30: ...NLGI Grade 2 Service Class GB II Manual grease gun with NLGI Grade 2 Service Class LB III Engine Oil See Section 4 3 IV Jacobsen Hydraulic Oil SAE 10W30 or Greens Care 68 WARNING Before you clean adju...

Page 31: ...9 Grease Fittings F1 50 Hours Every Week 1 Swivel Housing 2 Lift Arm 3 Lift Cylinders 4 Lift Arm Pivot 5 Brake Pedal Pivot 6 Traction Pedal Pivot 7 Ball Joint 8 Steering Pivot 9 Steering Cylinder 10...

Page 32: ...the order 2 Explain where and how to make shipment 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 4 Order by the quantity desired the p...

Page 33: ......

Page 34: ...ero di identificazione Per ordinare questo materiale 1 Riportare nome e indirizzo completi sul buono d ordine 2 Indicare luogo e modalit di spedizione UPS Posta ordinaria Mattino successivo Giorno suc...

Page 35: ...3 14 Specifica della coppia 17 4 MANUTENZIONE 4 1 Dati generali 18 4 2 Motore 18 4 3 Olio del motore 18 4 4 Filtro dell aria 19 4 5 Carburante 19 4 6 Sistema del carburante 19 4 7 Batteria 20 4 8 Mess...

Page 36: ...tive perfette o se manca di adesivi protezioni schermi deflettori di scarico o altri dispositivi protettivi ben fissati in posizione regolare 12 Non scollegare n escludere mai alcun interruttore 13 No...

Page 37: ...cato Rivolgersi al proprio concessionario Jacobsen che dispone di dati sui metodi di manutenzione pi recenti per mantenere questo apparecchio ed in grado di fornire l assistenza pronta ed efficiente a...

Page 38: ...a basso o bassissimo contenuto di zolfo Gradazione Tasso minimo di cetano 45 Capacit 64 3 litri Impostazioni del regolatore Minimo alto 3150 giri min Minimo basso 1200 giri min Lubrificazione Capacit...

Page 39: ...te motrici kg 67971 Complessivo senza operatore 1130 67972 Complessivo senza operatore 1221 67960 Complessivo senza operatore 1221 LF 3800 Dimensioni mm Lunghezza con raccoglierba 3073 Altezza Sommit...

Page 40: ...atori rotanti posteriori 67778 Corredo regolazione altezza taglio 3 cm 67917 Turf Groomer sinistro 67913 Turf Groomer destro 67914 Spazzola elettrica per rullo posteriore 68643 LF 3800 LF 3800 Turbo B...

Page 41: ...Motor Motor Motor Motor Kubota V1505 E3B Diesel Kubota V1505 E3B Diesel Kubota V1505 E3B Diesel Kubota V1505 E3B Diesel Kubota V1505 T E3B Diesel Kubota V1505 T E3B Diesel Net Installed Power ist inst...

Page 42: ...st u d data tad dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da declara o Locul 5i data declara iei Miesto a d tum vyhl senia Kraj in datum izjave Lugar y fecha de la declaraci n P...

Page 43: ...in cui la bobina o la lama fissa possono essere rettificate con il processo di smerigliatura devono essere rimolate 4 La corretta regolazione della bobina e della lama fissa determinante Uno spazio di...

Page 44: ...lama fissa o alle lame della bobina Le bobine devono girare liberamente Figura 3C 3 4 ALTEZZA DI TAGLIO _______________________________________________________ Nota Effettuare la regolazione della bo...

Page 45: ...one il motore e i suoi raccordi lontano dal gruppo di falciatura Per evitare contaminazione e danno ai componenti interni chiudere o coprire con un cappuccio la cavit dell alloggiamento del cuscinetto...

Page 46: ..._______________________________________ Registrare i freni dopo aver sostituito o riparato il gruppo frenante oppure se la corsa del pedale diventa eccessiva 1 Dopo avere montato le nuove pastiglie de...

Page 47: ...cia sono regolate sul pedale della trazione Innestare la marcia avanti prima di regolare la retromarcia Regolazione della marcia in avanti 1 Accertarsi che la pompa della presa di forza sia stata mess...

Page 48: ...late l interruttore I alzandolo o abbassandolo finch i contatti dell interruttore non si chiudono Fissate l interruttore in questa posizione 7 Ripetete l operazione per il braccio di sollevamento oppo...

Page 49: ...m 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113...

Page 50: ...rime 50 ore di funzionamento consentire ad un nuovo motore di raggiungere una temperatura d esercizio di almeno 60 C prima del funzionamento a pieno carico 2 Controllare il livello dell olio del motor...

Page 51: ...re ulteriori informazioni nel Manuale del Motore Controllare le linee del carburante e i fermi ogni 50 ore Sostituire le linee del carburante e i fermi ai primi segni di danno Conservare il carburante...

Page 52: ...ere il cavo di collegamento per la messa in moto NERO dal morsetto negativo sulla batteria in buone condizioni al telaio del tosaerba con la batteria scarica Dopo aver connesso i cavi mettere in moto...

Page 53: ...siano correttamente posizionati prima di serrare d Impedire che il tubo flessibile si avvolga I tubi avvolti possono causare l allentamento degli accoppiatori perch il tubo flessibile si flette durant...

Page 54: ...nterruttori automatici Se il sistema microinterruttore di sicurezza non funziona correttamente e il problema non pu essere rettificato rivolgersi ad un concessionario Jacobsen 3 Per prevenire danni te...

Page 55: ...qualsiasi altro accessorio del ROPS debbono essere ispezionati regolarmente e tutte le parti danneggiate essere immediatamente sostituite 2 Se il ROPS subisce un qualunque tipo di impatto sostituirlo...

Page 56: ...a soluzione di sapone delicato o usare detergenti per vinile gomma disponibili in commercio 5 Per mantenere la brillantezza originale della vetroresina lucidatela periodicamente con cera detergente on...

Page 57: ...appatura B in posizione OFF SPENTO e spegnete il motore Serrate il dado D per mantenere la regolazione Avviate il motore e regolate l interruttore di lappatura in posizione START AVVIO per dare inizio...

Page 58: ...pplicare sul tappo una coppia di 30 Nm 2 Pulire l esterno del motore Verniciare il metallo esposto o applicare un leggero strato di olio antiruggine 3 Aggiungere un condizionatore del carburante o un...

Page 59: ...re il filtro 3 Iniettori pompa carburante 3 Consultare il manuale del motore 4 Problema al motore 4 Consultare il manuale del motore Il motore si spegne 1 Serbatoio carburante vuoto 1 Riempire con car...

Page 60: ...erruttore dei freni spia 6 e il solenoide della tenuta della valvola del carburante spia 27 devono essere accesi Funzioni del circuito di controllo per numero di spia Spia accesa Il circuito attivo Sp...

Page 61: ...gli interruttori sono posti sul pannello degli strumenti Il pedale della trazione il fine corsa di sollevamento delle bobine e i freni sono controllati da piccoli interruttori a lamelle montati sul t...

Page 62: ...e tubi in vista non presentino perdite o macchie d olio I Lubrificare i cuscinetti con grasso NLGI Grado 2 Classe di manutenzione GB II Pistola ingrassatrice manuale con grasso NLGI grado 2 Classe di...

Page 63: ...ollevamento 3 Cilindri di sollevamento 4 Perno principale del braccio di sollevamento 5 Perno del pedale del freno 6 Perno del pedale di trazione 7 Giunto a sfera 8 Perno dello sterzo 9 Cilindro dello...

Page 64: ...spedizione 3 Fornire il numero del prodotto il nome e il numero di serie stampato sulla targhetta con il nome o su quella con il numero di serie del prodotto 4 Ordinare in base alla quantit desiderat...

Page 65: ...Gear Pump Hydraulics 67 20 1 Return Hydraulics 68 21 1 Hydraulic Valve Filter Mounting 70 22 1 Front Lift Hydraulics 71 23 1 Rear Lift Hydraulics 72 24 1 Front Reel Hydraulics 73 25 1 Rear Reel Hydra...

Page 66: ...7 1 1 3 9 B I O D E G RADABLE FL U I D LF 3400 LF 3400 4WD LF 3800 LF 3800 4WD LF 3400 Turbo 4WD LF 3800 Turbo 4WD Manufactured under one or more of the following U S patents XXXXXX XXXXXX XXXXXX XXXX...

Page 67: ...1 Decal Traction Pedal 8 3008522 1 Decal Brake 9 4181864 Decal Battery Warning Located on Controller Housing 10 3008682 1 Decal Tow Valve 11 4181861 1 Decal Start Fluids 12 4131663 1 Decal Backlap Loc...

Page 68: ...36 1 2 17 22 5 4 9 3 18 15 17 20 22 16 19 10 10 23 24 7 16 11 14 12 8 16 15 21 6 LF 3400 LF 3800 2 1 Hood Serial No All LF34 1...

Page 69: ...Right Side Air 9 3007548 1 Foam Control Module 10 800794 4 Screw 5 16 18 x 3 4 Hex Flange 11 400408 2 Screw 1 2 13 x 1 1 2 Hex Head 12 444758 2 Locknut 1 2 13 Center 13 800907 4 Nut 5 16 18 Hex Flange...

Page 70: ...38 10 3 5 6 31 9 4 30 16 2 6 9 8 22 23 6 9 10 1 18 20 21 12 7 14 15 13 11 8 29 24 26 17 19 32 27 25 LF 3400 LF 3800 3 1 Seat Pan Serial No All...

Page 71: ...d Left Floorboard 13 3007610 1 Pad Right Floorboard 14 3007611 1 Pad Left Foot 15 3007612 1 Pad Right Foot 16 315387 1 Grommet 17 3003928 1 Pouch Literature 18 404118 4 Screw 3 8 16 x 7 8 Truss Head 1...

Page 72: ...40 2 3 5 6 7 8 8 4WD Units 9 10 10 2WD Units 12 11 13 14 16 18 19 20 21 22 32 34 32 33 23 24 27 28 29 30 36 31 4 17 15 25 26 1 7 Ref 17 LF 3400 LF 3800 4 1 Instrument Panel Serial No All...

Page 73: ...0 1 Bracket Throttle 12 3006036 1 Lever Throttle 13 366768 1 Knob 14 452008 1 Flat Washer 3 8 15 351956 1 Spring Compression 16 3006035 1 Plate Friction 17 360885 2 Washer Friction 18 400272 1 Screw 3...

Page 74: ...42 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 4 17 15 25 26 1 27 26 20 2 26 27 14 21 27 23 27 22 27 6 28 LF 3400 LF 3800 5 1 Traction Pedal Linkage Serial No All LF34 4...

Page 75: ...Mount 12 3007001 1 Pedal Hydro 13 471216 1 Fitting Grease 1 4 28 14 446136 2 Lockwasher 5 16 Heavy 15 446102 2 Lockwasher 4 16 800440 2 Screw 4 40 X 1 Truss Head 17 308404 2 Flat Washer 4 18 444718 1...

Page 76: ...44 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 4 17 15 1 13 18 15 9 14 16 7 24 LF 3400 LF 3800 6 1 Brake Pedal Linkage Serial No All LF34 5...

Page 77: ...28 45 9 446136 2 Lockwasher 5 16 Heavy 10 446102 2 Lockwasher 4 11 800440 2 Screw 4 40 X 1 Truss Head 12 1003872 1 Pedal 13 444718 2 Locknut 5 16 18 Center 14 445795 8 Nut 5 16 18 Spiralock Flange 15...

Page 78: ...9 10 13 14 15 16 17 19 20 21 22 42 27 28 29 30 31 33 Brake Cable 42 22 1 2 3 18 10 11 12 25 26 32 10 23 23 20 16 17 24 34 35 35 36 37 39 35 43 40 41 38 34 34 LF 3400 LF 3800 7 1 Frame and Front Axle S...

Page 79: ...13047 6 Screw 5 8 18 x 1 1 2 Hex Head Grade 8 Bolt 21 409811 1 Screw 5 16 18 x 5 8 Thread Cutting 22 443128 6 Nut Hex 5 8 18 UNF 23 452016 6 Flat Washer 5 8 1 75 x 688 x 1 24 460093 2 Cotter Pin 1 8 x...

Page 80: ...6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 9 9 9 4 16 15 17 15 20 15 25 29 31 31 26 32 LF 3400 LF 3800 8 1 2WD Steering 2WD Units Only Serial No 67945 All Serial...

Page 81: ...otter Pin 1 8 x 3 4 16 153234 2 Ball Joint 400194 2 Screw 5 16 18 x 1 3 4 444718 2 Locknut 5 16 18 Hex 471214 2 Grease Fitting 17 445666 2 Nut 1 2 20 Slotted Hex 18 1002032 1 Ball Joint Right Hand Thr...

Page 82: ...17 16 10 17 15 30 36 34 1 26 7 4 9 9 4 5 4 31 30 3 2 24 33 32 19 22 23 21 18 29 35 37 25 16 20 28 27 15 LF 3400 LF 3800 9 1 4WD Steering 4WD Units Only Serial No 67946 All Serial No 67948 All Serial N...

Page 83: ...knut 5 16 18 Hex 471214 2 Grease Fitting 17 445666 2 Nut 1 2 20 Slotted Hex 18 1002032 1 Ball Joint Right Hand Thread 19 1002031 1 Ball Joint Left Hand Thread 471214 4 Grease Fitting 20 445647 2 Nut 3...

Page 84: ...52 1 2 3 4 5 6 7 8 9 25 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 11 11 LF 3400 LF 3800 10 1 Tilt Steering Serial No All...

Page 85: ...2811547 1 Washer 10 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 11 444718 3 Locknut 5 16 18 Center 12 444849 2 Locknut 3 4 10 Center Jam 13 444754 4 Locknut 5 16 24 Center 14 447224 4 Lockwasher 5 8 Inter...

Page 86: ...1 ref 13 14 16 18 19 21 22 23 24 27 28 29 30 31 34 4 17 15 26 25 35 26 32 1 11 7 ref 22 Turbo Units 12 22 22 22 41 42 42 28 30 26 24 20 29 33 28 37 26 39 40 38 36 30 A A A LF 3400 LF 3800 11 1 Radiato...

Page 87: ...leaner 15 4169423 1 Hose Pipe to Turbo Intake Turbo Units Only 16 445796 4 Nut 3 8 16 Spiralock Flange 17 400182 2 Screw 5 16 18 x 5 8 Hex Head 18 445640 2 Nut 3 8 16 Steel Wing 19 3002195 1 Elbow 90...

Page 88: ...Battery Cable 1 2 3 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 24 24 6 7 10 12 13 21 16 17 4 5 16 17 8 9 11 22 30 2 20 A A 32 33 34 Turbo Engine LF 3400 LF 3800 12 1 Engine Assembly and Mounting...

Page 89: ...44718 1 Locknut 5 16 18 Center 15 452006 3 Flat Washer 5 16 16 363485 12 Lockwasher M10 Heavy 17 366884 9 Screw M10 1 25 x 20mm Hex Head 18 362263 2 Screw M10 1 25 x 25mm Hex Head 19 361695 2 Screw M8...

Page 90: ...004653 1 Muffler LF 3400 3800 Only 1 1002931 1 Muffler LF 3400 Turbo LF 3800 Turbo 2 1004598 1 Tailpipe 3 363586 6 Screw M8 1 25 x 20mm Hex Head 4 452006 2 Flat Washer 5 16 5 363485 2 Lockwasher M10 H...

Page 91: ...5003036 1 Seal Kit 3 1002854 1 Driveshaft 554663 2 Cross and Bearing Kit 4 3008819 1 Mount Gear Pump 5 446154 2 Lockwasher 1 2 Heavy 6 443118 2 Nut 1 2 13 Hex 7 363485 3 Lockwasher M10 Heavy 8 362263...

Page 92: ...ect to engine fuel injector overflow Connect to engine fuel pump 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 19 20 21 22 23 19 18 18 18 13 15 17 18 18 LF 3400 LF 3800 15 1 Fuel and Hydraulic Tanks...

Page 93: ...06337 1 Fuel Sender REFERENCE R 1 See 46 1 11 5003374 1 Gasket 12 2721806 1 Cap Fuel Tank 13 554748 1 Fuel Line 5 16 I D Cut to 72 Inches 14 554748 1 Fuel Line 5 16 I D Cut to 18 Inches 15 361117 3 Bu...

Page 94: ...Up Serial No 67951 1601 and Up Item Part No Qty Description Serial Numbers Notes 1 1003462 1 Hose Pump to Upper Traction Tee 2 339994 4 Adaptor Straight 3 339999 2 Adaptor Straight 4 1003463 1 Hose Pu...

Page 95: ...erse 4WD Tee 2 339994 6 Adapter Straight 3 339999 2 Adapter Straight 4 1003457 1 Tube Reverse 4WD Tee 5 1003439 1 Hose Pump To Forward 4WD Tee 6 1003456 1 Tube Forward 4WD Tee 7 1003442 2 Hose Tee To...

Page 96: ...461 1 Hose Charge Pressure Inlet 2 364945 1 Fitting Diagnostic 3 339998 1 Adaptor Straight 4 365466 2 Fitting Diagnostic 5 339996 2 Adaptor Straight 6 340274 1 Adaptor Tee 7 2812272 1 Tube Rear Reel V...

Page 97: ...let 4 445796 1 Nut 3 8 16 Spiralock Flange 5 3001296 2 Fitting Beaded Insert 6 4148857 3 Hose Gear Pump Inlet 7 364190 1 Clamp 1 1 2 I D 8 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 9 3008673 6 Clamp Cons...

Page 98: ...66 1 2 3 4 5 6 8 9 10 11 8 12 14 13 15 16 4 7 19 20 18 17 LF 3400 LF 3800 20 1 Return Hydraulics Serial No All...

Page 99: ...eturn 8 340007 2 Adapter Straight 9 1004311 1 Tube Left Front Motor Drain 10 340026 1 Adapter 45 4WD Units Only 11 4120536 1 Hose 4WD Valve Drain 4WD Units Only 12 339989 2 Connector Straight 13 33999...

Page 100: ...rtridge 556419 1 Charge Pressure Switch REFERENCE SW 1 See 46 1 2 132704 1 Return Filter 557772 1 Oil Filter Cartridge 3 3007290 1 Bracket Filter 4 409811 4 Screw 5 16 18 x 5 8 Thread Cutting 5 446130...

Page 101: ...bers Notes 1 1003344 1 Hose Lift Valve to Right Front Lift Valve Port 10 2 1003343 1 Hose Right Front to Lift Valve Lift Valve Port 1 3 1003345 1 Hose Center to Lift Valve Lift Valve Port 2 4 1003346...

Page 102: ...2 1003351 1 Hose Left Rear to Right Rear Rod Ports 3 1003350 1 Hose Lift Valve to Inside Tee Lift Valve Port 6 4 1003349 1 Hose Lift Valve to Outside Tee Lift Valve Port 4 5 353190 1 Plate 0 026 Orifi...

Page 103: ...er Motor 4 1003446 1 Hose Center Motor to Bulkhead 5 1003447 1 Hose Bulkhead to Left Front Motor 6 1003338 1 Hose Left Front Motor to Valve Front Reel Valve Port B 7 2812241 1 Hose Right Front Motor D...

Page 104: ...72 Change from previous revision 2 3 5 6 7 8 9 10 4 1 10 7 7 6 3 10 9 7 10 1 LF 3400 LF 3800 25 1 Rear Reel Hydraulics Serial No All...

Page 105: ...t Rear to Left Rear Motor 3 1003335 1 Hose Left Rear Motor to Valve 4 1003449 1 Hose Left Rear Drain 5 1003448 1 Hose Right Rear Drain 6 339989 2 Adapter Straight 7 340070 4 Adapter 90 8 339972 2 Adap...

Page 106: ...ront Reel Drain 6 7 4 8 3 5 6 4 5 15 7 10 8 9 17 1 3 1 2 3 4 5 Reel Motor Hoses 16 15 7 8 Traction Hoses Traction Hoses 4WD 2WD 5 10 1 5 10 11 10 12 10 5 5 3 14 10 3 2WD 6 6 Fuel Lines Steering Hoses...

Page 107: ...crew 5 16 18 x 5 8 Thread Cutting 6 445794 AR Locknut 1 4 20 Spiralock Flange 7 3003473 AR Clamp Double Tube 8 400122 AR Screw 1 4 20 x 2 1 4 Hex Head 9 3007567 1 Bracket Clamp 10 365566 AR Clamp 1 1...

Page 108: ...2 5 6 7 8 9 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 18 11 11 6 6 17 19 7 7 8 8 10 17 19 28 17 19 9 19 32 19 19 32 32 3 4 10 11 11 8 8 7 7 19 19 6 6 32 17 19 6 32 17 31 30 33 LF 3400 L...

Page 109: ...ly 11 3007798 5 Lock Pin 12 3007989 5 Pin Cylinder 13 362824 5 Spacer Lift Arm 14 364248 5 Collar 15 455004 10 Flat Washer 1 16 400272 5 Screw 3 8 16 x 2 1 4 Hex Head 17 2500477 5 Machinery Bushing 18...

Page 110: ...Switch F Glow Plugs G Fuel Solenoid H Charge Filter Switch J Engine Oil Pressure Switch K Temperature Sender L 4WD Valve 4WD Only M Reel Valve 11 29 To Motor 1 2 3 19 4 5 6 7 8 9 10 14 Part of 14 18...

Page 111: ...44708 1 Locknut 1 4 20 Center 14 4135545 1 Body Wire Harness 15 4126082 2 Relay SPDT With Diode REFERENCE K 10 and K 11 See 46 1 16 446118 4 Lockwasher 10 17 403910 4 Screw 10 24 x 1 2 Truss Head 18 3...

Page 112: ...2 3 5 6 7 8 9 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 31 33 4 17 15 25 26 34 32 1 35 36 37 10 30 2 3 4181863 4182520 LF 3400 LF 3800 29 1 Five Inch Reel Assembly LF 3400 LF 3400 Turbo Serial No A...

Page 113: ...rofile Fairway Standard 15 503460 1 Bedknife Heavy Section Optional 16 3009138 13 Screw 1 4 20 x 1 2 Flat Head 17 315298 2 Bolt 7 16 x 3 4 18 446136 8 Lockwasher 5 16 Heavy 19 443106 8 Nut 5 16 18 Hex...

Page 114: ...82 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 28 29 4 17 15 25 26 27 1 12 8 19 LF 3400 LF 3800 30 1 Five Inch Reel Assembly LF 3400 LF 3400 Turbo Serial No All...

Page 115: ...Hex 13 453023 4 Flat Washer 1 4 14 343616 2 Stud 15 123268 1 Front Roller See 34 1 16 3005692 2 Knob Front Roller Adjusting 17 441674 2 Carriage Bolt 5 16 18 x 1 3 4 18 400186 2 Screw 5 16 18 x 7 8 He...

Page 116: ...10 12 11 13 14 16 18 19 22 20 21 40 23 24 27 28 29 30 31 33 4 17 15 25 26 34 37 38 39 35 36 32 1 18 18 34 27 38 39 33 35 36 26 14 4182520 LF 3400 LF 3800 31 1 Seven Inch Reel Assembly LF 3800 and LF...

Page 117: ...juster 15 2000125 1 Knob 16 3004795 1 Housing 17 3010470 1 Spring Urethane 18 3009892 3 Spacer Cup 19 3010472 1 Rod 20 3010471 1 Bolt Special 21 461357 1 Roll Pin 1 8 x 5 8 22 422511 1 Set Screw 5 16...

Page 118: ...86 3 5 7 12 13 14 18 19 20 21 22 4 17 15 25 2 6 8 9 10 11 13 14 16 23 24 27 28 29 26 LF 3400 LF 3800 32 1 Seven Inch Reel Assembly LF 3800 and LF 3407 Serial No All...

Page 119: ...No 67848 1601 1899 7 3009281 1 Spring 22 Rear Roller Torsion Serial No 67848 1900 and Up 7 3009281 1 Spring 22 Rear Roller Torsion Serial No 67858 1601 and Up 8 343616 2 Stud 9 352737 2 Screw 1 4 20...

Page 120: ...cription Serial Numbers Notes 1 461397 1 Roll Pin 1 4 x 1 1 4 2 453017 1 Flat Washer 1 2 3 400268 1 Screw 3 8 16 x 1 3 4 Hex Head 4 3008593 1 Tube Down Pressure 5 460312 1 Hairpin 6 443110 1 Nut 3 8 1...

Page 121: ...3000115 1 Tube 3 500534 2 Bearing Cup and Cone 4 471214 2 Grease Fitting 5 338647 2 Grease Seal 6 N S 16 Spacer 7 3004882 2 Grease Seal 8 3005156 2 Sleeve Wear 9 367029 2 Locknut 10 241838 2 Bearing...

Page 122: ...Number 1000770 Serial No All Item Part No Qty Description Serial Numbers Notes 1 3001654 1 Shaft Roller 2 3001655 1 Tube Roller 3 3001656 2 Seal Grease 4 5000625 2 Bearing Cup and Cone 5 3000983 2 Sea...

Page 123: ...rs Notes 1 1002445 1 Tube 24 Roller 1 1003727 1 Tube 22 Roller 2 3005318 1 Shaft 24 Roller 2 3008027 1 Shaft 22 Roller 3 3005156 2 Sleeve Wear 4 3004882 2 Seal Grease 5 500534 2 Bearing Cup and Cone 6...

Page 124: ...ty Description Serial Numbers Notes 1 340603 2 Bracket Brake Mounting 116881 1 Disk Brake R H 116882 1 Disk Brake L H 2 590259 4 Nut 3 8 24 3 549441 2 V Plate 4 502517 1 Cam Lever 5 503296 2 Stud Plat...

Page 125: ...Notes 1 5003080 1 Flow Control 5003579 1 Flow Control Seal Kit 2 4136815 1 Solenoid Valve 339909 4 O Ring 3 4135552 2 Coil REFERENCE K 3 and K 4 See 46 1 REFERENCE K 7 and K 8 See 46 1 4 5002157 3 Po...

Page 126: ...4 557624 1 Nut Hex 5 557623 1 Key 6 558064 1 Bearing Housing 7 557629 1 Drive 8 557630 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins 13 5...

Page 127: ...l No All Item Part No Qty Description Serial Numbers Notes 1 A 1 Seal Exclusion 2 A 4 Seal 3 I D 3 A 1 Back Up Ring 4 A 1 Shaft Seal 5 554781 1 Shaft and Bearing Kit 6 554780 1 Key 7 554779 1 Hex Nut...

Page 128: ...Qty Description Serial Numbers Notes 1 5003144 1 Relief Valve 5003579 1 Relief Valve Seal Kit 2 5001355 3 Pilot Operated Check Valve 5003578 1 Check Valve Seal Kit 3 4136815 1 Solenoid Valve 339909 4...

Page 129: ...03096 1 Solenoid Valve 5003578 1 Solenoid Valve Seal Kit 3 5003121 1 Solenoid Valve 5003554 1 Solenoid Valve Seal Kit 4 5003097 1 Pilot Operated 2 Way 5003580 1 2 Way Seal Kit 5 5003098 1 Check Valve...

Page 130: ...ision 1 2 3 LF 3400 LF 3800 43 1 Reel Motor Part Number 2822503 Five Inch Reel Serial No All Item Part No Qty Description Serial Numbers Notes 1 845269 1 O Ring 2 5003140 2 Relief Valve 3 5003688 1 Fa...

Page 131: ...Motor Part Number 1002620 Seven Inch Reel Serial No All Item Part No Qty Description Serial Numbers Notes 1 3006021 1 O Ring 2 5003140 2 Relief Valve 3 5003485 1 Face Plate 4 5003031 1 Seal Kit Not Sh...

Page 132: ...100 38 1 3 2 16 4 29 31 32 34 33 37 35 36 6 7 17 4 18 19 20 21 22 11 23 24 25 26 27 28 5 8 11 9 4 12 13 14 4 10 15 11 30 LF 3400 LF 3800 45 1 Steering Valve Part Number 4146775 Serial No All...

Page 133: ...olation Manifold 16 N S 1 Drive Link 17 N S 1 Metering Ring 18 A 11 Screw Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator RIng 22 A 1 Commutator 23 A 1 Spacer 24 A 1 Rotor...

Page 134: ...4 L 6 L 2 R 3 M 1 B 1 R 2 U 1 U 2 U 3 R 1 K 1 K 2 L L B S S G G I Og Wh Og Wh Og Wh Og Wh Og Bk Og Wh LB Tn Tn LB Tn LB Tn LB Tn LB Tn Bk Bk Bk Bk Bk Bk Bk Bk Bk Pk Pk Pk 2 3 85 85 86 86 30 30 87 87...

Page 135: ...SW 8 Bk Tn Bu K 5 1 2 Bk Tn Gn Tn Bu Tn Gn K 6 1 2 Bk Bk Gy Og Gy Og Gy Og K 8 K 4 1 1 2 2 A Og Pk SW 14 A B Pu Og Pu Og Pk Og Pk Og Pk SW 11 Gy Ye Og Pk SW 9 Gy Wh Gy Wh DB Ye Bk Bk Bk Gy Bk DB Ye G...

Page 136: ...N S Alternator Light Included in 4130148 L 4 See 4 1 N S Glow Plug Light Included in 4130148 L 5 See 4 1 N S Engine Oil Pressure Light Included in 4130149 L 6 See 4 1 N S Hydraulic Filter Pressure Li...

Page 137: ...U 1 See 4 1 3005121 Temperature Gauge U 2 See 4 1 365943 Fuel Gauge U 3 See 4 1 4129683 Hour Meter U 4 See 4 1 366670 Horn U 5 Not Shown Cruise Control Module Option U 6 See 28 1 4122841 Controller U...

Page 138: ...Valve 1167 psi 1167 psi LR Reel Motor RR Reel Motor 1167 psi LF Reel Motor 1167 psi C Reel Motor 1167 psi RF Reel Motor Reel Diag Reel Diag Strg Diag 10 Micron 25 psi Crack Bypass 25 psi Crack Bypass...

Page 139: ...t Cylinder Steering Unit In Out Aux LT RT 4 13 ci 1450 psi 450 psi 026 040 040 040 040 040 040 040 040 052 One Way 25 psi 25 psi 10 Micron Charge Filter 19 0 ci 19 0 ci Front Wheel Motors 4WD Valve Re...

Page 140: ...ng Face Seal Size X X X W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size X Y W W X Y W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size W X...

Page 141: ...8 339896 340057 4 6 90 Adapter 339908 339897 340070 10 10 90 Adapter 339911 339899 340090 24 24 90 Adapter 339915 339903 340143 6 6 6 Swivel Branch Tee 339909 339909 340241 10 10 Union Bulkhead Adapte...

Page 142: ...Ounce Orange Aerosol 2500789 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pa...

Page 143: ...47 241838 89 2500477 77 2500759 85 2500809 79 2501023 79 2501024 79 2501026 79 2501027 79 2721806 61 2809907 59 2810043 83 2810165 81 2810166 81 2810424 57 2810440 59 2810471 85 2810472 85 2810553 47...

Page 144: ...61748 61 361831 75 361877 81 85 362263 57 59 362643 85 362743 59 65 362824 77 363030 64 68 363485 57 58 59 363586 57 58 364190 65 364248 77 364501 57 364900 81 364945 64 365016 89 365398 55 365466 64...

Page 145: ...37 39 5003219 101 5003220 101 5003282 79 5003374 61 5003432 59 5003433 59 5003434 59 5003441 77 5003442 55 5003447 55 5003460 57 5003485 99 5003554 97 5003578 96 97 5003579 93 96 97 5003580 97 500358...

Page 146: ...114 INDEX...

Page 147: ......

Page 148: ...all our manufacturing locations A worldwide dealer network and factory trained technicians backed by Jacobsen Parts Xpress provide reliable high quality product support Le apparecchiature prodotte da...

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