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Jacobsen 67862, Parts & Maintenance Manual

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Jacobsen 67862 Parts & Maintenance Manual Download Page 79

79

> Change from previous revision

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1

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F

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Top View

Front View

HR-4600

35.1 4WD Valve

Part Number 1002622

Serial No. All

Item

Part No.

Qty.

Description

Serial Numbers/Notes

1

5001354

2

Coil

2

5003096

1

Solenoid Valve

5003578

1

•

Solenoid Valve Seal Kit

3

5003121

1

Solenoid Valve

5003554

1

•

Solenoid Valve Seal Kit

4

5003097

1

Pilot Operated 2-Way

5003580

1

•

2-Way Seal Kit

5

5003098

1

Check Valve

5003579

1

•

Seal Kit

6

5003099

1

Relief Velve

5003579

1

•

Seal Kit

7

5001065

4

Plug, Port

8

5002541

15

Plug, Port

1

1

2

3

4

5

6

7

7

7

8

8

8

8

8

8

8

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8

Summary of Contents for 67862

Page 1: ...Parts Maintenance Manual 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 GB HR 4600 Turbo Rotary Mower 67862 Kubota V1505 TE 2WD 67863 Kubota V1505 TE 4WD 3009161 Rev B...

Page 2: ...Operation Manual to service the machine The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times for reference by the operator Table of Contents Safety 1 1 Operat...

Page 3: ...dered separetely or as part of the main component Item Part No Qty Description Serial Numbers Notes 1 123456 1 Mount Valve Indicates a piece part 2 789012 1 Valve Lift Includes Items 2 and 3 3 345678...

Page 4: ...in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 9 Never disconnect or bypass any switch 10 Carbon monoxide in...

Page 5: ...your Authorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than orig...

Page 6: ...gh Idle 3150 rpm Low Idle 1200 rpm Lubrication Capacity 5 5 U S qts 5 2 liter Type SAE 10W30 API Classification CD CE Air Filter Donaldson dry type with evacuator valve and service indicator Alternato...

Page 7: ...___________________________________________________________ Contact your area Textron Turf Care And Specialty Products dealer for a complete listing of accessories and attachments 2 Post ROPS with Sea...

Page 8: ...increase speed Tighten nut to hold adjustment in place Figure 3A 3 3 BELT____________________________________________________________________ Inspect and adjust new belt after first ten hours of opera...

Page 9: ...tment is preset at the factory on all new tractors and replacement pumps Further adjustment is not required unless the pump has been disassembled for repair or service To adjust neutral 1 Disconnect t...

Page 10: ...everse travel stop bolt L Slide bolt forward in slotted hole to increase speed back to reduce speed Tighten nut to hold adjustment in place 4 Start engine and check speed Repeat procedure until 5 6 mp...

Page 11: ...ight of cut 3 To adjust rear gauge wheels on front deck refer to Figure 3H Raise wing decks approximately 12 and support underneath with blocks Lower deck so it is completely resting on blocks 4 Remov...

Page 12: ...d M 3 Turn tie rod M to provide proper toe in Toe in must not exceed 1 16 1 5 mm K Retighten jam nuts 4 After adjusting tie rod adjust steering cylinder by threading the rod N in or out of ball joint...

Page 13: ...148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204...

Page 14: ...e During the break in period Textron Turf Care And Specialty Products recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature...

Page 15: ...Use clean fresh 2 Diesel fuel Minimum Cetane Rating 45 Refer to Engine Manual for additional information Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of...

Page 16: ...nect the BLACK jumper cable from the negative terminal on the good battery to the frame of tractor with discharged battery After cables have been connected start the engine on the vehicle with the goo...

Page 17: ...e properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can re...

Page 18: ...1 Make certain all terminals and connections are clean and properly secured 2 Check the operator backup system fuses and circuit breakers regularly If the operator backup does not function properly a...

Page 19: ...actor is available as an optional accessory If your tractor is equipped with this device inspect it periodically and follow operating procedures described in the Safety Operation Manual 1 The seat the...

Page 20: ...f Care And Specialty Products touch up paint Wax the equipment for maximum paint protection 4 20 INSPECTING BLADES______________________________________________________ 1 Every 50 hours of operation o...

Page 21: ...e after sharpening 5 Attach blade to mower Install blades so cutting edges C face the direction of rotation as shown in Figure 4G Beveled cutting edge of blade must face in toward deck housing IMPORTA...

Page 22: ...ne is warm remove drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Torque drain plug to 22 ft lb 30 Nm 2 Clean exterior of engine Paint ex...

Page 23: ...fuel filter Bleed fuel lines 4 5 4 6 2 Air cleaner dirty 2 Inspect and replace air filter 4 4 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel...

Page 24: ...on the instrument panel The traction pedal lift limit and brakes are controlled by small proximity switches mounted on the frame of the tractor If an input lamp does not light an inactive condition i...

Page 25: ...LGI Grade 2 Service Class GB II Manual grease gun with NLGI Grade 2 Service Class LB III Engine Oil See Section 4 3 IV Textron Turf Care And Specialty Products Hydraulic Oil SAE 10W30 WARNING Before y...

Page 26: ...ders 6 Fittings 4 Caster Wheel Spindles 8 Fittings 5 Brake Pedal Pivot 2 Fittings 6 Traction Pedal Pivot 1 Fitting 7 Ball Joint 2 Fittings 8 Steering Pivot 2 Fittings 9 Steering Cylinder 2 Fittings 10...

Page 27: ...s 62 21 1 4WD Traction Hydraulics 63 22 1 Charge Pressure and Steering Hydraulics 64 23 1 Gear Pump Hydraulics 65 24 1 Return Hydraulics 66 25 1 Lift Valve and Filter Mounting 67 26 1 Lift Hydraulics...

Page 28: ...RT POST 25 REEL SWITCH FORWARD DIRECTION PIN 1 37 REEL SWITCH LEFT WING ACTIVE SIGNAL 33 START RELAY AND INDICATOR 38 REEL SWITCH CENTER ACTIVE SIGNAL PIN 5 THE FOLLOWING LAMPS MUST BE ON WHEN THE IGN...

Page 29: ...ar la maquina 4 Mantenga las manos los pies y ropa suelta lejos de piezas en movimiento 5 No deberan transportar pasajeros si no existe un asiento para ellos 6 Si no sabe leer ingles pida que alguien...

Page 30: ...30 HR 4600 2 1 Hood Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 16 13 14 18 20 26 22 19 25 27 27 28 19...

Page 31: ...1 Seal Right Side Air 12 3007548 1 Foam Control Module 13 400182 6 Screw 5 16 18 x 5 8 Hex Head 14 400408 4 Screw 1 2 13 x 1 1 2 Hex Head 15 444758 2 Locknut 1 2 13 Center 16 446136 6 Lockwasher 5 16...

Page 32: ...32 HR 4600 3 1 Seat Pan Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 15 17 21 22 23 24 25 20 18 8 9 9 19 7 7 10 10 25 26 27 28 29 30 32 33 34 35 20 20 29 9 31 36...

Page 33: ...118 4 Screw 3 8 16 x 7 8 Truss Head 20 3001328 10 Screw 5 16 18 x 5 8 Hex Washer 21 5003191 1 Floorboard 22 3007608 1 Pad Center Floorboard 23 3008218 1 Cover Hydro 24 404016 2 Screw 1 4 20 x 5 8 Trus...

Page 34: ...34 3 2 14 13 12 33 14 30 34 28 5 4 10 11 9 7 35 36 29 6 31 1 10 24 22 23 19 16 32 17 23 26 21 15 27 20 18 25 8 HR 4600 4 1 Instrument Panel Serial No All...

Page 35: ...ker 12 3006440 1 Switch PTO Locking 13 3006436 1 Switch Rocker 4WD Only 14 3006509 3 Plug Hole 15 1002810 1 Bracket Throttle 16 3006036 1 Lever Throttle 17 366768 1 Knob 18 452008 1 Washer 3 8 Flat 19...

Page 36: ...36 26 25 3 18 4 5 12 27 9 20 27 26 8 2 1 13 2 11 21 14 16 7 30 26 17 15 24 19 27 23 29 23 27 14 21 27 22 6 10 28 22 27 6 28 HR 4600 5 1 Traction Pedal Serial No All...

Page 37: ...13 471214 1 Fitting Grease 14 446136 2 Lockwasher 5 16 Heavy 15 446110 2 Lockwasher 8 16 403860 2 Screw 8 32 x 5 8 Truss Head 17 453004 2 Washer 8 Flat 18 444718 1 Locknut 5 16 18 Center 19 400272 1 S...

Page 38: ...38 19 21 22 23 1 15 14 16 8 8 8 8 9 7 6 16 25 25 20 9 4 18 13 3 13 18 12 14 10 17 24 2 11 12 13 18 15 26 27 28 5 HR 4600 6 1 Brake Pedal Serial No All...

Page 39: ...Truss Head 12 1002984 2 Pedal Turn Asst 13 444718 4 Locknut 5 16 18 Center 14 445795 8 Nut 5 16 18 Spiralock Flange 15 441602 8 Bolt 5 16 18 x 3 4 Carriage 16 400182 2 Screw 5 16 18 x 5 8 Hex Head 17...

Page 40: ...40 HR 4600 7 1 Frame and Front Axle Serial No All 1 2 3 4 5 6 7 9 11 12 13 14 15 16 17 18 19 20 23 22 23 24 25 26 27 21 16 17 8 10...

Page 41: ...bly See Illustration 33 1 12 1 Brake Assembly See Illustration 33 1 13 2000141 2 Hub Wheel 14 3007862 2 Spring Extension 15 340486 2 Brake Disk 16 446154 8 Lockwasher 1 2 Heavy 17 400410 8 Screw 1 2 1...

Page 42: ...2 34 38 37 35 36 37 14 11 12 24 7 4 9 6 9 4 5 4 28 29 26 25 32 1 33 3 2 15 20 22 19 25 32 26 31 29 31 30 23 21 18 17 15 10 20 15 27 9 8 9 15 17 13 16 16 HR 4600 8 1 2 Wheel Drive Steering Serial No Al...

Page 43: ...94 2 Screw 5 16 18 x 1 3 4 444718 2 Locknut 5 16 18 Hex 471214 2 Grease Fitting 17 445666 2 Nut 1 2 20 Slotted Hex 18 1002032 1 Ball Joint Right Hand 19 1002031 1 Ball Joint Left Hand 471214 2 Grease...

Page 44: ...44 HR 4600 9 1 4 Wheel Drive Steering Serial No All 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 18 20 21 22 23 4 4 9 9 9 11 16 17 20 15 15 15 24 25 26 27 28 29 30 31 32 33 34 35 30 36 37 38 1 2 3 39 40 41...

Page 45: ...Hex 17 445666 2 Nut 1 2 20 Slotted Hex 18 1002032 1 Ball Joint Right Hand 19 1002031 1 Ball Joint Left Hand 471214 4 Grease Fitting 20 445647 2 Nut 3 8 24 Slotted Hex 21 443120 1 Nut 1 2 20 Hex 22 44...

Page 46: ...46 HR 4600 10 1 Tilt Steering Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 4 11 11 22 5...

Page 47: ...t Shoulder 8 3005981 1 Bracket Steering Pump 9 445245 6 Tinnerman Nut 10 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 11 444718 3 Locknut 5 16 18 Center 12 444849 2 Locknut 3 4 10 Center Jam 13 444754 4 Lo...

Page 48: ...or and Air Cleaner Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 37 35 35 35 35 34 34 34 34 34 34 34 33 33 25 25 25 25 24 23...

Page 49: ...15 5003447 1 Hose Radiator Overflow Bulk 16 3006634 1 Hose Air Cleaner to Engine 17 3006632 1 Hose Radiator Inlet 18 3005609 1 Mount Oil Cooler 19 358971 2 Block Rubber Mounting 20 365398 1 Indicator...

Page 50: ...50 HR 4600 12 1 Engine Assembly Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2 16 17 20 21 22 24 26 27 28 29 30 29...

Page 51: ...1 4 20 x 3 4 Hex Head 13 445794 1 Nut 1 4 20 Spiralock Flange 14 444718 1 Locknut 5 16 18 Center 15 452006 3 Flat Washer 5 16 16 363485 10 Lockwasher M10 Heavy 17 366884 9 Screw M10 1 25 x 20mm Hex H...

Page 52: ...1 1002931 1 Muffler 2 1004598 1 Tailpipe 3 363586 6 Screw M8 1 25 x 20mm Hex Head 4 452006 2 Flat Washer 5 16 5 363485 2 Lockwasher M10 Heavy 6 362263 2 Bolt M10 1 25 x 25mm Hex Head 7 446136 6 Lockw...

Page 53: ...446154 2 Lockwasher 1 2 Heavy 6 443118 2 Nut 1 2 13 Hex 7 363485 3 Lockwasher M10 Heavy 8 362263 3 Screw M10 1 25 x 25mm Hex Head 9 444762 5 Locknut 5 16 18 Center 10 452008 2 Flat Washer 3 8 11 44614...

Page 54: ...HR 4600 15 1 Wing Lift Arms Serial No All 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 31 32 33 34 35 36 37 38 39 40 41 27 28 29 30 2 5 7 8 10 14 11 18 19 21 22 24 25 25 31 38 22 Par...

Page 55: ...x 2 1 2 Hex Head 18 471214 2 Fitting Straight Grease 19 401028 6 Screw 3 8 16 x 3 1 4 Hex Head 20 443102 2 Nut 1 4 20 Hex 21 443110 8 Nut 3 8 16 Hex 22 444762 6 Locknut 3 8 16 Center 23 446130 2 Lockw...

Page 56: ...56 4 5 20 20 19 19 7 16 5 16 1 2 3 6 7 8 12 11 14 5 17 21 22 9 14 16 24 13 11 23 19 31 24 20 25 10 18 15 Detail View HR 4600 16 1 Center Lift Arm Serial No All...

Page 57: ...2 Cotter Pin 1 4 x 2 10 400110 1 Screw 1 4 20 x 7 8 Hex Head 11 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 12 400272 1 Screw 3 8 16 x 2 1 4 Hex Head 13 400262 4 Screw 3 8 16 x 1 Hex Head 14 471214 2 Fitti...

Page 58: ...ity Switch 2 400114 4 Screw 1 4 20 x 1 1 4 Hex Head 3 443102 4 Nut 1 4 20 Hex 4 446130 4 Lockwasher 1 4 Heavy 5 452004 4 Flat Washer 1 4 6 3007392 2 Proximity Switch 7 3009193 AR Shim Proximity Switch...

Page 59: ...110 4 Nut 3 8 16 Hex 4 444762 2 Locknut 3 8 16 Center 5 446142 4 Lockwasher 3 8 Heavy 6 452008 4 Flat Washer 3 8 Heavy 7 340525 2 Bracket Guide Wheel 8 3010653 1 Bracket Left Side Guide Wheel 9 301065...

Page 60: ...nnect to engine fuel injector overflow Connect to engine fuel pump HR 4600 19 1 Fuel and Hydraulic Tanks Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 7 15 15 18 18 18 18 1...

Page 61: ...2 1 Filter Breather 10 3006337 1 Sender Fuel 11 5003374 1 Gasket 12 3006067 1 Cap Fuel Tank 13 554748 1 Line 5 16 I D Fuel Cut to 65 Inches 14 554748 1 Line 5 16 I D Fuel Cut to 18 Inches 15 361117 3...

Page 62: ...iption Serial Numbers Notes 1 1003439 1 Hose Pump To Upper Traction Tube 2 339994 4 Adapter Straight 3 339999 2 Adapter Straight 4 1004445 1 Hose Pump To Lower Traction Tee 5 340339 1 Tee Union 6 1003...

Page 63: ...9 2 Adapter Straight 4 1003813 1 Tube Reverse 4WD Tee 5 1003439 1 Hose Pump To Forward 4WD Tee 6 1003814 1 Tube Forward 4WD Tee 7 1003810 2 Hose Tee To Wheel Motor 8 1003812 2 Tube Tee To Wheel Motor...

Page 64: ...996 2 Adapter Straight 6 2810255 1 Hose Center Deck Valve to Filter 7 340069 1 Adapter 90 8 1004103 1 Tube Case Drain 9 363030 3 Cover Dust 10 1003342 1 Hose LT Port To Steering Cylinder 11 1003341 1...

Page 65: ...08745 2 Hose Gear Pump Inlet 7 340070 1 Adapter 90 8 364190 1 Clamp 1 1 2 I D 9 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 10 3008673 4 Clamp Constant Torque 11 1004116 1 Hose Pump to Left Deck Valve 12 1...

Page 66: ...ght 4 339999 3 Adapter Straight 5 1003454 1 Hose Oil Cooler 6 1003389 1 Tube Oil Cooler 7 1004011 1 Tube Return Requires 339921 for 2WD Units 8 1004117 2 Hose Wing Deck Valve Return 9 340066 2 Adapter...

Page 67: ...419 1 Charge Pressure Switch 2 132704 1 Return Filter 557772 1 Oil Filter Cartridge 3 3007290 1 Bracket Filter 4 409811 4 Screw 5 16 18 x 5 8 Thread Cutting 5 446130 2 Lockwasher 1 4 Heavy 6 446142 4...

Page 68: ...68 HR 4600 26 1 Lift Hydraulics Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 1 1 2 2 2 2 2 4 5 6 13 13 13 13 14 14 14...

Page 69: ...4 2 Hose Bulkhead to Wing Cylinder 6 1004105 2 Hose Bulkhead to Wing Cylinder 7 1004108 1 Hose Lift Valve to Bulkhead Left Wing 8 1004109 1 Hose Lift Valve to Bulkhead Right Wing 9 1004124 1 Hose Retu...

Page 70: ...ut 5 16 18 Spiralock Flange 2 3008474 2 Clamp 1 I D 3 400122 1 Screw 1 4 20 x 2 1 4 Hex Head 4WD Only 4 365566 2 Clamp 1 1 4 I D 5 400108 1 Screw 1 4 20 x 3 4 Hex Head 2WD Only 6 367186 1 Clamp Double...

Page 71: ...e Motor Bulkhead to Drain Tube 6 339972 1 Adapter Straight 7 1004122 2 Hose Motor Drain to Motor Bulkhead 8 340214 1 Adapter Bulkhead Tee 9 3009804 1 Bracket Motor Drain Bulkhead 10 400188 1 Screw 5 1...

Page 72: ...o Gear Pump To Gear Pump HR 4600 29 1 Wing Deck Control Valves Serial No All Item Part No Qty Description Serial Numbers Notes 1 340264 2 Adapter Tee 2 452004 8 Flat Washer 1 4 3 446128 4 Lockwasher 1...

Page 73: ...Adapter Tee 2 452004 4 Flat Washer 1 4 3 3008508 1 Bracket Valve Mount 4 446128 2 Lockwasher 1 4 5 443102 2 Nut 1 4 20 Hex 6 400122 2 Screw 1 4 20 x 2 1 4 Hex Head 7 446134 2 Lockwasher 5 16 8 443106...

Page 74: ...Notes 1 340055 2 Adapter 90 2 1004113 2 Hose Deck Valve to Inside Motor REFERENCE A See 29 1 3 1004114 2 Hose Inside Motor to Outside Motor 4 1004115 2 Hose Deck Valve to Outside Motor REFERENCE B See...

Page 75: ...0 2 1004642 1 Hose Deck Valve to Left Motor REFERENCE C See 30 1 3 1004643 1 Hose Deck Valve to Right Motor 4 1004644 1 Hose Left Motor to Right Motor REFERENCE D See 30 1 5 340095 1 Adapter Tee 6 100...

Page 76: ...olenoid H Charge Filter Switch J Engine Oil Pressure Switch K Temperature Sender L 4WD Valve 4WD Only M Deck Valve 3 AMP 20 AMP 25 AMP 3 AMP Fuse Locations Top To Post on Battery HR 4600 33 1 Wire Har...

Page 77: ...mp Fuse 5003282 1 20 Amp Fuse 5003283 1 25 Amp Fuse 3009728 8 Harness Solenoid Not Shown 15 361439 1 Circuit Breaker 12V 50A 16 446118 7 Lockwasher 10 17 403910 5 Screw 10 24 x 1 2 Truss Head 18 30013...

Page 78: ...Item Part No Qty Description Serial Numbers Notes 1 5003757 1 Relief Valve 2 5002913 1 Solenoid Valve 3 5001353 1 Solenoid Valve 4 5003758 3 Solenoid Valve 5 5003759 3 Solenoid Valve 6 5002157 5 Plug...

Page 79: ...tes 1 5001354 2 Coil 2 5003096 1 Solenoid Valve 5003578 1 Solenoid Valve Seal Kit 3 5003121 1 Solenoid Valve 5003554 1 Solenoid Valve Seal Kit 4 5003097 1 Pilot Operated 2 Way 5003580 1 2 Way Seal Kit...

Page 80: ...80 HR 4600 36 1 Steering Valve Part Number 1003458 Serial No All 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 4 4 4 11 11 38 30...

Page 81: ...olation Manifold 16 N S 1 Drive Link 17 N S 1 Metering Ring 18 A 11 Screw Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator RIng 22 A 1 Commutator 23 A 1 Spacer 24 A 1 Rotor...

Page 82: ...Kit 4 554779 1 Nut Hex 5 554780 1 Key 6 558064 1 Bearing Housing 7 557629 1 Drive 8 557630 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins...

Page 83: ...Part No Qty Description Serial Numbers Notes 1 A 1 Seal Exclusion 2 A 4 Seal 3 I D 3 A 1 Back Up Ring 4 A 1 Shaft Seal 5 5003384 1 Shaft and Bearing Kit 6 554780 1 Key 7 554779 1 Hex Nut 8 A 1 Shaft F...

Page 84: ...ake Mounting 503308 1 Disk Brake R H 503309 1 Disk Brake L H 2 590259 4 Nut 3 8 24 3 549441 2 V Plate 4 503306 1 Cam Lever Used on 503308 Only 4 502517 1 Cam Lever Used on 503309 Only 5 503296 2 Stud...

Page 85: ...ious revision HR 4600 40 1 Deck Valve Part Number 1004137 Serial No All Item Part No Qty Description Serial Numbers Notes 1 N S 1 Manifold 2 5003508 1 Coil 3 5003747 1 Solenoid Valve 5002540 1 Seal Ki...

Page 86: ...erial No All Item Part No Qty Description Serial Numbers Notes 1 555892 1 Seat Belt Assy 2 400374 1 Screw 7 17 20 x 1 1 2 Hex Hd 3 452010 3 Washer 7 16 Flat Wide 4 446148 2 Lockwasher 7 16 Hvy 5 40037...

Page 87: ...ate machine with bent components or with implement in raised position Keep yourself and others away from the mower when in operation DANGER 1 2 3 4 5 6 7 B C D A mm In C 7 1 B 6 1 1 2 D 5 2 A 4 2 1 2...

Page 88: ...88 1 3 30 4 6 9 10 11 2 20 25 26 27 12 17 18 19 16 22 31 23 21 24 22 23 21 28 7 13 29 29 14 15 8 HR 4600 43 1 Wing Decks Left Wing Shown Serial No All...

Page 89: ...Hex Jam UNF 13 3010387 4 Plate Caster Fork 14 440124 12 Carriage Bolt 3 8 16 x 1 3 4 15 400260 8 Screw 3 8 16 x 7 8 Hex Hd 16 1004926 2 Motor Spindle L H Left Wing Deck Only 16 1004925 2 Motor Spindle...

Page 90: ...90 4 6 7 8 9 5 14 17 18 19 20 23 21 13 15 16 22 16 10 11 1 25 26 24 3 2 27 31 28 29 12 33 30 32 30 31 30 HR 4600 44 1 Wing Decks Continued Left Wing Shown Serial No All...

Page 91: ...16 x 1 1 4 Hex Head 13 207485 1 Housing Pivot 471216 4 Fitting Grease 14 340433 2 Ring Shaft 15 366484 1 Shaft Pivot Mounting 16 367601 2 Washer Thrust 17 362464 6 Bolt Wheel 18 346294 6 Nut Wheel 19...

Page 92: ...92 1 2 3 4 5 6 7 36 34 35 8 9 10 11 12 13 14 15 16 17 18 19 22 20 21 37 23 21 22 22 24 25 26 28 28 32 27 30 29 30 31 33 HR 4600 45 1 Rear Deck Serial No All...

Page 93: ...r 1 4 x 1 1 2 16 403578 4 Screw 10 24 x 1 Hex Hd 17 444310 4 Nut 10 24 Hex 18 446118 4 Lockwasher 10 Hvy 19 440124 12 Bolt 3 8 16 x 1 3 4 Carriage 20 453011 12 Washer 3 8 Flat 21 446142 22 Lockwasher...

Page 94: ...rial No All Item Part No Qty Description Serial Numbers Notes 1 551440 2 End Cap 2 551439 2 Seal Grease 3 551437 4 Stop Washer 4 551438 2 Roller Bearing 5 471218 1 Grease Fitting 45 6 360111 1 Valve I...

Page 95: ...nt 5003469 16 Ounce Gray Aerosol 554598 Six 12 Ounce Orange Aerosol 546408 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25...

Page 96: ...B 1 Battery CB 1 Circuit Breaker F 1 3 Amp Fuse F 2 20 Amp Fuse F 3 25 Amp Fuse F 4 3 Amp Fuse K 1 Glow Plug Relay K 2 Fuel Solenoid K 3 4WD Solenoid K 4 Starter Relay K 5 LW Lift Solenoid K 6 C Lift...

Page 97: ...B Bn Bu Bn Og Gy Wh Pu Pk Bn Bu Bn Og Gy Wh Pu Pk Gy Ye Gy Ye DB Ye Gn Rd DB Og Gn Rd DB Rd DB Rd Og Pk Og Pk Og Pk DB Ye DB Og Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk...

Page 98: ...i 0 43 ci 0 43 ci Displacement Control Tow Valve Reverse Diag Forward Diag 3000 RPM 5 ci A B Traction Pump Gear Pump Center Deck Motors Left Wing Deck Motors Right Wing Deck Motors Strg Diag 10 Micron...

Page 99: ...ight Wing Cylinder Steering Unit In Out Aux LT RT 4 13 ci 1450 psi 25 psi 25 psi 10 Micron Charge Filter 19 0 ci 19 0 ci Front Wheel Motors 4WD Valve Rear Wheel Motors 450 psi 8 0 ci 8 0 ci 1 1 2 2 F...

Page 100: ...ng Face Seal Size X X X W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size X Y W W X Y W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size W X...

Page 101: ...39898 340070 10 10 90 Adapter 339911 339899 340090 24 24 90 Adapter 339915 339903 340119 6 6 6 Swivel Run Tee 339909 339909 340191 6 6 45 Bulkhead Adapter 339909 339909 340214 4 4 4 Bulkhead Run Tee 3...

Page 102: ...57 153234 43 45 162716 91 162723 35 163583 33 164102 51 2000012 45 2000057 45 2000141 41 207485 91 93 2809790 35 2809794 55 2809907 53 2809927 29 2810006 53 2810008 91 2810009 91 2810010 57 2810034 8...

Page 103: ...351127 72 73 351956 35 352726 37 39 353914 41 45 354081 58 354807 43 354989 57 91 357998 55 57 358971 49 359615 49 360111 41 43 45 94 360885 35 361117 61 361439 77 361451 45 361647 43 45 361648 43 45...

Page 104: ...2 61 554779 41 45 82 83 554780 41 45 82 83 554855 81 554856 81 554857 81 555405 77 555406 77 555486 77 555645 77 555646 77 555647 77 555648 77 555892 86 556417 67 556418 67 556419 67 556450 83 557367...

Page 105: ......

Page 106: ...Textron Golf Turf Specialty Products PO Box 7708 Charlotte NC 28241 7708 www ttcsp com...

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