Jacobsen 63281 Technical Manual Download Page 68

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GREENS KING 500A SERIES

6.1 Engine and Clutch

Serial No. All

BE SURE THE TRACTION CLUTCH

LEVER IS IN NEUTRAL BEFORE

STARTING THE ENGINE.

CAUTION

ALLOW ENGINE

TO COOL FOR 2

MINUTES BEFORE

REFUELING

CAUTION

DANGER

To avoid serious bodily injury stop engine

and disengage reels before working on

mower or emptying baskets.

Summary of Contents for 63281

Page 1: ...te prebrali in razumeli navodila Greens King 500A Series Greens King 500A Serija 63281 18 11 Blade Reel 63282 22 11 Blade Reel 63285 26 7 Blade Reel 4131586 SI Technical Manual WARNING If incorrectly...

Page 2: ...1 2 Important Safety Notes 5 2 Specifications 2 1 Product Identification 6 2 2 Engine 6 2 3 Mower 6 2 4 Traction and Differential 7 2 5 Weights 7 2 6 Accessories Support Literature 7 3 Decals 3 1 Dec...

Page 3: ...ontain additional information important in ordering that part Indented Items Indented items indicate component parts that are included as part of an assembly or another component These parts can be or...

Page 4: ...arge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage...

Page 5: ...ments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest met...

Page 6: ...kW at 4000 RPM Speed High Idle 3000 100 RPM Low Idle 1700 100 RPM Fuel Regular Grade Unleaded Fuel Tank 0 66 Gallon 2 5 liter Use clean fresh regular unleaded gasoline 85 octane minimum When using ble...

Page 7: ...Dealer for a complete listing of accessories and attachments Accessories Lapping Compound 180 grit 554598 Orange Touch up Paint 12 oz spray 554598 Guide Wheel 68612 18 in Grass Catcher 68122 22 in Gr...

Page 8: ...dades y apague el motor antes de vaciar los recolectores de pasto darie servicio limplar ajustar y destrabar la maquina 4 Mantenga las manos los ples y ropa suelta lejos de plezas en movimiento 5 No d...

Page 9: ...operating checks and test the Operator Presence Control OPC 4 2 INITIAL INSPECTION _______________________________________________________ 1 Perform a visual inspection of the entire unit look for si...

Page 10: ...le The bail must be disengaged to start the engine D Engine Switch The engine switch enables and disables the ignition system The engine switch must be in the ON position for the engine to run Turning...

Page 11: ...fuel leakage Note Before tipping mower back for adjustments the fuel lever must be moved to the OFF position to prevent fuel from leaking into the crankcase G Traction Clutch Lever Point lever forward...

Page 12: ...stop E Stop switch that will stop the engine from the operator s position 2 To test the system a Place mower on the kickstand b Disengage the reel clutch lever E 3 Start the engine a Slide bail to the...

Page 13: ...age to their property 8 Use discretion when mowing near gravel areas roadway parking areas cart paths etc Stones discharged from the mower may cause serious injuries to bystanders and or damage the eq...

Page 14: ...allow the cord to snap back into the starter Do not tilt the mower back when starting 7 When engine starts move choke lever F to the OPEN position Intermittent choking may be required while engine is...

Page 15: ...___ 1 When the basket is about two thirds 2 3 full of grass clippings move the mower off the green 2 Stop on a flat surface disengage all drives and stop the engine 3 Remove and empty the grass clippi...

Page 16: ...own width to the left swing it around quickly to the right 3 and 4 guiding the mower with your right hand This method makes it possible to turn around quickly with very few steps Figure 6F Note To pr...

Page 17: ...fuel strainer shoulder Close fuel valve when unit is not in use Use clean fresh unleaded gasoline 86 octane minimum Handle fuel with care it is highly flammable Use an approved container the spout mu...

Page 18: ...2 in 0 8 mm minimum must be maintained on the front face of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be correc...

Page 19: ...a feeler gauge or shim stock 001 003 in 025 075 mm between the reel blade and the bedknife Do not turn the reel b Adjust the trailing end of the reel in the same manner then recheck the adjustment at...

Page 20: ...nd readjust the cutting height if necessary Figure 7E 7 7 BELT ADJUSTMENT _______________________________________________________ 1 Belt A is tensioned by a spring loaded idler pulley F No adjustment...

Page 21: ..._____ 1 To adjust the angle of the handle bar Y loosen screw W on both sides of the mower and adjust the handle bar to the desired position 2 After adjusting handle bar adjust bracket X so that the ha...

Page 22: ...Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm...

Page 23: ...y the engine manufacturer is supplied with this machine Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufact...

Page 24: ...___________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Store fuel accor...

Page 25: ...for damage to the bedknife and reel blades Refer to Section 7 2 1 Determine if backlapping or grinding will restore the proper cutting edge 2 For optimum performance use a bedknife grinder to touch u...

Page 26: ...sh films fill the tank with stabilized fuel Use an anti oxidant fuel conditioner such STA BIL Read and follow the instructions on the container 4 Operate the engine for about 5 minutes to distribute t...

Page 27: ...Engine Manual 5 Engine switch off 5 Turn engine switch to On Engine hard to start or runs poorly looses power or stalls 1 Choke in wrong position 1 See Engine Manual 2 Dirty or incorrect fuel 2 Refil...

Page 28: ...lithium grease Remove mounting bracket E to gain access to fitting L6 Turn the traction drum if pulley F is blocking the fitting then insert grease gun through hole and carefully apply grease 5 To lu...

Page 29: ...LUBRICATION CHART______________________________________________________ L 14 L 14 L13 F C D G B A L 9 L10 E NLGI 2 Grease Lubriplate Marine Grease L12 L8 L11 L11 12 Apply Lubricant L6 L 7 L 5 L3 L4 L5...

Page 30: ...elu 4 1 2 Pomembna varnostna navodila 5 2 Specifikacije 2 1 Identifikacija proizvoda 6 2 2 Motor 6 2 3 Kosilnica 6 2 4 Pogon in diferencial 7 2 5 Te e 7 2 6 Dodatna oprema in dokumentacija 7 3 Nalepke...

Page 31: ...ombo ki vsebuje dodatne pomembne informacije za naro anje delov Priporo eni deli Priporo eni deli so deli ki jih je mogo e dobiti v paketu oziroma poleg druge komponente Te dele lahko naro ite posebej...

Page 32: ...0 Iznosa materiala nikoli ne usmerjajte neposredno proti opazovalcem ravno tako ne dovolite da se kdo zadr uje v bli ini naprave Lastnik oziroma upravljalec lahko prepre ita oziroma sta odgovorna za l...

Page 33: ...jete dodatno informacijo ali storitev se obrnite na poobla enega zastopnika podjetja Jacobsen ki je seznanjen z najnovej imi postopki za servisiranje naprave in lahko zagotovi hitro storitev V primeru...

Page 34: ...kW pri 4000 obratih Hitrost visoka 3000 100 obrati nizka 1700 100 obrati Gorivo Obi ajno neosvin eno Posoda za gorivo 0 66 Galone 2 5 litra Uporabljajte ist sve obi ajen neosvin en bencin vendar naj b...

Page 35: ...reme Dodatna oprema Brusilno sredstvo 180 velikost zrn 554598 Oran na retu irna barva 12 un ni sprej 554598 Krmilo 68612 18 in Lovilec za travo 68122 22 in Lovilec za travo 68123 26 in Lovilec za trav...

Page 36: ...vo popravljate oziroma razstavljate 4 Dr ite roke noge in obla ila stran od gibljivih delov naprave 5 Na napravi ne vozite drugih ljudi brez ustreznega sede a zanje 6 e navodil ne razumete prosite nek...

Page 37: ...kustte delovanje ter sistem nadzora prisotnosti upravljalca NPU 4 2 ZA ETNI PREGLED________________________________________________________ 1 Preglejte celotno napravo I ite znake obrabe slabo pritrje...

Page 38: ...onu motorja mora biti stikalo izklopljeno D Stikalo motorja Stikalo motorja odklepa oziroma zaklepa zagonski mehanizem Stikalo mora biti v polo aju ON da lahko za enemo motor e to stikalo obrnemo v po...

Page 39: ...za dovod goriva v polo aj OFF da prepre ite iztekanje goriva v pokrov motorne gredi G Ro ica pogonske sklopke Potisnite ro ico naprej G2 da izklju ite tra ni pogon in pustite bobnu da se prosto vrti P...

Page 40: ...naprava je e dodatno opremljena s stikalom E Stop ki ustavi motor iz polo aja operaterja 2 Za preizkus sistema a Postavite kosilnico na stojalo b Izklju ite sklopko vretena E 3 Za enite motor a Pomakn...

Page 41: ...kodo povzro eno mimoido im 8 Bodite posebej previdni ko kosite v bli ini pe enih podro ij cest parikiri poti ipd Kamenje ki ga izvr e kosilnica lahko po koduje mimoido e in ali njihovo opremo 9 Kadar...

Page 42: ...da ica odsko i nazaj v zaganja Kosilnice med zagonom ne nagibajte nazaj 7 Ko se motor za ene pomaknite krmilo du ilke F v polo aj ODPRTO Dokler je motor e hladen je ob asno potrebno pripreti du ilko...

Page 43: ..._______________________________________________ 1 Ko je ko ara do dveh tretjin 2 3 polna trave odpel jite kosilnico iz zelenice 2 Ustavite na ravni povr ini ugasnite motor in izklju ite vse pogone 3 O...

Page 44: ...ico premaknili pribli no 1 2 irine v levo 3 in 4 jo z desno roko hitro zasukajte v desno Ta na in omogo a hitro obra anje v malo korakih Slika 6F Opomba Da bi prepre ili po kodbe vretena in spodnjega...

Page 45: ...dotok goriva Kadar naprave ne uporabljate zaprite ventil za gorivo Uporabljajte ist sve 86 oktanski neosvin en bencin Z gorivom ravnajte previdno je zelo vnetljivo Uporabljajte odobreno posodo za gori...

Page 46: ...j 1 32 in 0 8 mm mora biti vedno prisotna na prednji strani spodnjega no a Za bru enje spodnjega no a uporabite standardno plosko pilo 3 Kadar obrabe in po kodbe vretena ali spodnjega no a ni ve mogo...

Page 47: ...ena a Med vreteno in spodnji no potisnite merilno napravo ali kontrolno pali ico velikosti 0 001 0 003 in 0 25 0 75 mm Ne premikajte vretena b Na enak na in prilagodite tudi pomo ni konec potem pa pon...

Page 48: ...e to potrebno Slika 7E 7 7 NASTAVITEV JERMENOV___________________________________________________ 1 Jermen A je se premika s pomo jo kolesa z utorom in vzmeti Prilagajanje ni potrebno 2 Za prilagajanj...

Page 49: ..._________________ 1 Za prilagoditev kota ro aja Y popustite vijak W na obeh straneh kosilnice in postavite ro aj v eleni polo aj 2 Potem ko ste prilagodili polo aj ro aja nastavite objemko X tako da b...

Page 50: ...in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in...

Page 51: ...BNO Poseben priro nik za motor ki ga je sestavil proizvajalec motorja je prilo en tej napravi Priro nik skrbno preberite da se seznanite z delovanjem in vzdr evanjem motorja Dosledno upo tevanje navod...

Page 52: ...evidno ker je vnetljivo Uporabljajte odobreno posodo za gorivo izliv se mora prilgajati vratu rezervoarja Izogibajte se uporabi lijev in ro k za polnjenje rezervoarja Gorivo hranite v skladu z lokalni...

Page 53: ...spodnji no in rezila za po kodbe Glej Razdelek 7 2 1 Ugotovite ali bo bru enje oziroma ostrenje rezilu vrnilo potrebno ostrino 2 Za najv jo u inkovitost uporabite brus za spodnji no za popravke nato p...

Page 54: ...ranje ostankov in usedlin uporabljajte stabilizirano gorivo Uporabljajte antiok sidacijski dodatek k gorivu kot na primer STA BIL Preberite in upo tevajte navodila na embala i 4 Pustite da motor deluj...

Page 55: ...polo aj ON Motor slabo v iga deluje po asi izgublja mo ali se ustavi 1 Du ilka v napa nem polo aju 1 Glej priro nik za motor 2 Umazano ali nepravilno gorivo 2 Nalijte primerno in sve e gorivo 3 Slabo...

Page 56: ...litijevo mastjo Odstranite namestitveni nosilec E da dobite dostop do to ke L6 obrnite pogonski boben e ro ica F ovira dostop do mesta nato pa s pi tolo za nanos maziva previdno nanesite mazivo skozi...

Page 57: ...TABELA ZA PODMAZOVANJE _______________________________________________ L 14 L 14 L13 F C D G B A L 9 L10 E NLGI 2 Grease Lubriplate Marine Grease L12 L8 L11 L11 12 Apply Lubricant L6 L 7 L 5 L3 L4 L5...

Page 58: ...1 Frame Assembly 34 4 1 Lower Unit 36 5 1 Reel 38 6 1 Engine and Clutch 40 7 1 Engine Throttle and Clutch Cover 42 8 1 Belts 44 9 1 Belt Cover 46 10 1 Weight Bars and Roller Brackets 48 11 1 Differen...

Page 59: ...447224 2 Lockwasher 5 8 Internal Tooth 3 443828 2 Nut 5 8 18 Hex Jam 4 4115960 1 Right Side Handle Stop 5 4115961 1 Left Side Handle Stop 6 2809900 1 Left Side Torsion Spring 7 2809901 1 Right Side To...

Page 60: ...32 GREENS KING 500A SERIES 2 1 Handle and Controls Serial No All 23...

Page 61: ...7 4136328 1 Plate Tilt 18 4130475 1 Cable Paddle Throttle See 6 1 for Engine Connection 19 4136550 1 Cable Bail Throttle See 6 1 for Engine Connection 20 434010 2 Screw 1 4 20 x 1 3 4 Socket Head 21 4...

Page 62: ...erial No All 12 WARNING Keep Bystanders Away Do Model 518A 95 3 kg Model 522A 101 2 kg Model 526A 123 4 kg 2811102 Model 522TA 100 7 kg Model PGM 19 84 0 kg Model PGM 22 85 0 kg Vehicle Mass Model TC2...

Page 63: ...3 8 Heavy 7 366796 2 Kickstand Mounting Bracket 8 400262 2 Screw 3 8 16 x 1 Hex Head 9 400260 3 Screw 3 8 16 x 7 8 Hex Head 10 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 11 443810 4 Nut 3 8 16 Hex Jam 12...

Page 64: ...36 GREENS KING 500A SERIES 4 1 Lower Unit Serial No All...

Page 65: ...asher 5 16 Heavy 6 434051 3 Screw 5 16 18 x 1 2 Socket Head 7 434036 3 Screw 5 16 18 x 1 1 4 Socket Hd 8 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 9 446142 5 Lockwasher 3 8 Heavy 10 443110 2 Nut 3 8 16 H...

Page 66: ...38 GREENS KING 500A SERIES 5 1 Reel Serial No All...

Page 67: ...y 13 365229 1 Bearing With Seal 14 366652 1 Bearing 15 458461 1 Snap Ring 16 366645 1 Spacer 17 366646 1 Spacer 18 345556 1 Key 1 8 Square x 1 19 340462 1 Spacer 20 320774 2 Key 3 16 Square x 1 1 4 21...

Page 68: ...BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE CAUTION 3 ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING CAUTION 9 DANGER To avoid serious bodily injury stop engine and...

Page 69: ...05515 AR Shim 0 02 14 503532 1 Engine 4HP Honda 15 320774 1 Key 3 16 x1 1 2 Square 16 364441 4 Spacer 17 4135990 1 Torque Clutch Engages at 2000 RPM 18 2811096 1 Decal Greens King 518A 18 2811097 1 De...

Page 70: ...Throttle and Clutch Cover Serial No All TO PREVENT INJURY AND ACCIDENTAL CLUTCH ENGAGEMENT DO NOT ADJUST ENGINE SPEED USING THROTTLE LEVER ON ENGINE ALWAYS ADJUST ENGINE SPEED USING THE OPC HANDLE AN...

Page 71: ...22 Clutch Used on 522 Includes Decal 3 4147698 1 Cover 26 Clutch Used on 526 Includes Decal 4 361854 1 Decal Warning 5 400218 2 Screw 5 16 24 x 1 2 Hex Head 6 REF 1 Cable Paddle Throttle See 2 1 7 RE...

Page 72: ...44 GREENS KING 500A SERIES 8 1 Belts Serial No All...

Page 73: ...w 1 4 20 x 3 4 Socket Head 14 359864 AR Washer 15 367553 1 Needle Bearing 16 400262 2 Bolt 3 8 16 x 1 17 400188 1 Screw 5 16 18 x 1 Hex Head 18 453011 2 Washer 19 2810713 1 Belt 7 Rib Micro V 20 28113...

Page 74: ...46 GREENS KING 500A SERIES 9 1 Belt Cover Serial No All REEL CLUTCH CONTROL ENGAGE DISENGAGE J T 3001792 3...

Page 75: ...Nut 1 4 20 Hex 6 446130 12 Lockwasher 1 4 Heavy 7 220317 1 Shifter Housing 8 400112 6 Screw 1 4 20 x 1 1 4 Hex Head 9 400106 5 Screw 1 4 20 x 5 8 Hex Head 10 366707 1 Ball Bearing 11 366715 2 Spacer 1...

Page 76: ...48 GREENS KING 500A SERIES 10 1 Weight Bars and Roller Brackets Serial No All...

Page 77: ...Adjuster Knob 7 343616 2 Stud 8 366852 2 Spacer 9 461339 2 Pin 1 4 x 1 1 4 10 364441 2 Washer 11 446136 2 Lockwasher 5 16 Heavy 12 443106 2 Nut 5 16 18 Hex 13 441674 2 Carriage Bolt 5 16 18 x 1 3 4 1...

Page 78: ...50 GREENS KING 500A SERIES 11 1 Differential and Rollers Serial No All...

Page 79: ...t 526 10 241835 1 Differential 11 463017 1 Key 9 Woodruff 12 308030 2 Thrust Washer 13 202947 2 Pinion Gear 14 415563 2 Set Screw 7 16 20 x 3 8 15 463007 2 Key 7 Wooodruff 16 308028 1 Pinion Shaft 17...

Page 80: ...52 GREENS KING 500A SERIES 12 1 Parking Brake and Wheels Serial No All...

Page 81: ...atching Collar 16 366697 4 Bushing 17 446136 4 Lockwasher 5 16 Heavy 18 400188 2 Screw 5 16 18 x 1 Hex Head 19 361451 1 Washer Left Side Only 20 415513 2 Set Screw 1 4 20 x 1 2 21 366742 2 Brake Band...

Page 82: ...39 364164 35 364441 35 364900 39 365229 39 365501 37 365753 53 366645 39 366646 39 366648 39 366649 39 366650 39 366651 39 366652 39 366653 37 39 41 366693 51 366695 51 366696 51 366697 51 53 366698 5...

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