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Jackson AJ-100CE Installation/Operation & Technical Manual Download Page 63

SECTION 5: PARTS SECTION

55

AJ-64 CONTROL BOX ASSEMBLY (CONTINUED)

ITEM

QTY

DESCRIPTION

Mfg. No.

1

1

Electrical Box Weldment

05700-041-88-50

2

1

Decal, L1-L2-L3

09905-101-12-66

3

1

Terminal Block

05940-011-48-27

4

6

Lockwasher, #10

05311-273-02-00

5

2

Screw, 10-32 x 3/4” Long Phillips Trusshead

05305-011-62-17

6a

1

Light, Amber (Wash Heater Overload) (Not used on steam or gas models)

05945-111-44-44

6b

1

Light, Amber (Rinse Heater Overload) (Not used on steam or gas models)

05945-111-44-44

7

1

Wire Lug, 2 AWG to 14 AWG

05940-200-76-00

8

1

Light, Red (Power)

05945-111-44-45

9

1

Din Rail

05700-021-72-75

10

3

Screw, 10-32 x 1/2” Long Phillips Trusshead

05305-011-39-36

11

1

Washer, Flat, 1/4”

05311-174-01-00

12

1

Decal, Ground

09905-011-86-86

13

1

Terminal Board

05940-002-78-97

14a

1

Drive Motor Contactor

05945-111-68-38

14b

1

Wash Pump Motor Contactor

05945-111-68-38

14c

1

Recirculating Rinse Pump Motor Contactor

05945-111-68-38

15

1

Circuit Breaker (208 & 230 volt models only)

05925-011-68-34

16a

1

Recirculating Rinse Pump Motor Overload (See motor overloads chart)

N/A

16b

1

Wash Pump Motor Overload (See motor overloads chart)

N/A

17

1

Switch, ON/FILL & OFF/DRAIN

05930-011-49-55

18

1

Drive Motor Overload (See motor overloads chart)

N/A

19

1

Terminal Board

05940-021-89-41

20

2

Heater Contactor (Not available on steam or gas models)

05945-002-24-70

21

2

Screw, 10-32 x 3/8” Long Phillips Trusshead

05305-173-12-00

22

1

Transformer

05950-011-68-35

23

4

Locknut, 10-24 with Nylon Insert

05310-373-01-00

24

1

Fuse Holder (460 volt models only)

05920-011-72-89

25

1

Fuse (460 volt models only)

05920-011-72-88

26

12

Screw, 6-32 x 3/8” Long Phillipshead

05305-171-02-00

27

4

Control Relay, 2 Pole

05945-111-35-19

28

1

Relay, 3 Pole

05945-111-72-51

29

1

Rinse Thermometer

06685-111-68-49

Decal, Rinse 180

F

09905-002-97-62

30

1

Wash Thermometer

06685-111-87-13

Decal, Wash 150

F

09905-002-97-61

31

1

Power Rinse Thermometer

06685-111-87-13

Decal, Power Rinse 160

F

09905-003-01-31

32

1

Decal, Gauge

09905-021-82-65

Items not shown:

Grommet, 1/2” OD x 3/8” ID

05325-011-46-73

Bushing, Heyco SB100

05975-210-09-00

Plug, Heyco 2700 G-875

05975-011-47-81

Control Box Cover

05700-031-66-88

Control Box Cover Hinge Weldment

05700-021-68-57

Control Hinge Rod

05700-011-68-58

MANUAL/DELIME Switch (Located on rear of contol box)

05930-301-22-18

MANUAL/DELIME Decal

09905-011-74-61

Copper Conductors Only Decal

09905-011-47-35

Control Box Leg

05700-011-71-47

Summary of Contents for AJ-100CE

Page 1: ...23 9795 Fax 606 523 9196 www jacksonwws com AJ 64 SERIES RACK CONVEYOR DISHMACHINE October 06 2015 P N 7610 002 30 93 Revision K AJ 64CE AJ 64CS FOR JACKSON MODELS AJ 86CE AJ 86CGP AJ 86CS AJ 100CE AJ 100 CGP AND ASSOCIATED OPTION PACKAGES INCLUDING SIDE LOADER D226 EXTERNAL STEAM BOOSTER AJ 64CGP ...

Page 2: ...on if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION C...

Page 3: ... LURE TO DO SO W I LLVO I D THE W ARRANTY LLAM E AL1 888 800 5672 PARA REG I STRAR ESTE PRO DUC TO ALNO HAC ERLO LA G ARANTI A SERA ANULADA S V P APPELER 1 888 800 5672 PO UR ENREG I STRER C E PRO DUI T LA G ARANTI E SERA ANNULEE PO UR TO UTPRO DUI TNO N ENREG I STREE ii ...

Page 4: ...on Updated scrap basket drawings Vent cowl assembly for a hooded side loader Service instructions for replacing wash rinse motors Added prison pawl bar packages Thermostat replacement kits updated drain quench assembly replaced wash thermostat 05930 121 67 72 with 05930 003 13 65 Heater replacment instructions Updated steam booster schematic Rinse fill motor assembly Wash rinse PSI decals Update d...

Page 5: ...INC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the prop er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support ...

Page 6: ...ide Loader Left to Right Dimensions 23 Side Loader Right to Left Dimensions 24 Side Loader Installed Dimensions 25 D226 Steam Booster Dimensions 26 D226 Steam Booster Plumbing Line Drawings 27 Typical Electric and Gas Booster Dimensions 28 II INSTALLATION OPERATION INSTRUCTIONS Installation Instructions 30 Deliming Operations 33 Curtain Installation Diagram 34 Side Loader Installation Operation In...

Page 7: ...s Drain Plumbing Assemblies 82 AJ 86 AJ 100 Drain Plumbing Assemblies Left to Right 83 AJ 86 AJ 100 Drain Plumbing Assemblies Right to Left 84 Drain Quench Assembly 85 Prewash Wash Motor Assemblies 86 Prewash Wash Pump Weldments 87 Prewash Upper Wash Arm Assemblies 88 Lower Wash Arm Assembly 89 Upper Lower Power Rinse Arm Assemblies 90 Final Rinse Assembly 91 Drive Assembly 92 Door Assemblies 94 P...

Page 8: ...Primary Side 128 208 230 Volt 60 Hz 3 Phase Secondary Side 129 460 575 600 Volt 60 Hz 3 Phase Primary Side 130 460 575 600 Volt 60 Hz 3 Phase Secondary Side 131 AJ 86CS AJ 100CS 208 230 Volt 60 Hz 1 Phase Primary Side 132 208 230 Volt 60 Hz 1 Phase Secondary Side 133 208 230 Volt 60 Hz 3 Phase Primary Side 134 208 230 Volt 60 Hz 3 Phase Secondary Side 135 460 575 600 Volt 60 Hz 3 Phase Primary Sid...

Page 9: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Page 10: ...0CE CS CGP MODELS WASH MINIMUM 150 F POWER RINSE MINIMUM 160 F FINAL RINSE MINIMUM 180 F FLOW PRESSURE PSI 20 5 FLOWRATE GPM AJ 64 86 100CE CS CGP 3 7 STEAM COIL TANK HEAT CS MODELS ONLY STEAM INLET PRESSURE PSIG 10 20 STEAM CONNECTION NPT 3 4 CONSUMPTION 15 PSIG lbs hr AJ 64 86 100CS CSL 100 MOTOR ELECTRICAL CHARACTERISTICS DRIVE MOTOR HP 1 4 WASH MOTOR HP 2 POWER RINSE MOTOR HP 2 PREWASH MOTOR H...

Page 11: ...0 AMP 230 3 60 13 A 20 AMP 460 3 60 7 A 15 AMP AJ 86CE MODELS TYPICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT 208 1 60 145 A 200 AMP 230 1 60 134 A 175 AMP 208 3 60 86 A 110 AMP 230 3 60 79 A 100 AMP 460 3 60 39 A 50 AMP AJ 86CGP MODELS TYPICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT 208 1 60 26 A 35 AMP 230 1 60 26 A 35 AMP 208 3 60 17 A 25 AMP 230 3 60 17 A 25 AMP 460 3 60 9 A 15 AMP AJ 86CS...

Page 12: ... specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice D226 STEAM BOOSTER ELECTRICAL REQUIREMENTS VOLTAGE V 208 230 FREQUENCY HZ 60 PHASE SINGLE WATER REQUIREMENTS INCOMING WATER TEMPERATURE MINIMUM 110 F FLOW PRESSURE PSI 20 5 STEAM REQUIREMENTS INCOMING STEAM PRESSURE PSIG 15 25 HEAT EXCHANGER SPECIFICATION...

Page 13: ...er Plate Floor Sink Or Drain With 3 76 mm Minimum Drain Line 25 637mm 64 1626mm 72 1829mm 80 2032mm 8 204mm 14 355mm Scrap Trough Minimum 21 535mm 65 1 2 1665mm A Drive Unit Front View 75 1 2 1915mm 62 1 2 1588mm 29 737mm 6 1 2 165mm 10 254mm 7 178mm D E C 4 102mm 8 203mm 14 354mm Minimum 10 High Table Backsplash Scrap Trough 32 3 4 833mm 35 891mm 5 127mm 8 1 2 218mm C B 24 1 2 622mm 3 4 19 mm Tab...

Page 14: ...in Vent Cowl Splash Shield Shipped with Cover Plate Floor Sink Or Drain With 3 76 mm Minimum Drain Line 25 637mm 64 1626mm 72 1829mm 80 2032mm 8 204mm 21 535mm 65 1 2 1665mm A Drive Unit Front View 75 1 2 1915mm 62 1 2 1588mm 29 737mm 6 1 2 165mm 10 254mm 7 178mm D E C 4 102mm 8 203mm 60 1 4 1528mm 32 3 4 833mm 35 891mm 5 127mm 8 1 2 218mm C B 24 1 2 622mm 3 4 19 mm Table Turndown Flange 3 4 Max 2...

Page 15: ...talled to meet local codes by installing contractor Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet 1 25mm K J H G 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 6mm 5 16 8mm Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage Recommended Table Fabrication Note Tub Will Accept a Table Flan...

Page 16: ... mm Minimum Drain Line 25 637mm 8 204mm 21 535mm 60 1 4 1530mm Right to Left Legend to Drawing A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT 180 F Water Inlet for wash tank fill final rinse tank heating From gas booster heater Interconnecting hose provided by manufacturer...

Page 17: ... 29 737mm 6 1 2 165mm 10 254mm 7 178mm D E C 4 102mm 8 203mm 14 354mm Minimum 10 High Table Backsplash Scrap Trough 60 1 4 1528mm 32 3 4 833mm 35 891mm 5 127mm 8 1 2 218mm C Left to Right Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT Cond...

Page 18: ...G 3 4 NPT Condensate return H Steam electrical connection J 1 NPT Steam connection K 3 4 Condensate connection L 3 4 NPT Incoming 110 F water connection M 3 4 NPT 180 F water to dishmachine Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 6mm 5 16 8mm Rack Rail Tub Table Use Silicone...

Page 19: ...h Left to Right Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F Prewash water inlet 3 4 NPT 110 F 140 F G Cold water thermostat plumbing connection 3 4 NPT Optional Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet Prewash Plan View Section with C...

Page 20: ...trical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT 180 F Water Inlet for wash tank fill final rinse tank heating From gas booster heater Interconnecting hose provided by manufacturer G 3 4 NPT 140 F Water inlet for gas booster heater H 3 4 NPT 180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4 NPT Ga...

Page 21: ... B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT 180 F Water Inlet for wash tank fill final rinse tank heating From gas booster heater Interconnecting hose provided by manufacturer G 3 4 NPT 140 F Water inlet for gas booster heater H 3 4 NPT 180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4...

Page 22: ...T 180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4 NPT Gas Connection K 4 OD Vent pipe connection Flue to be installed to meet local codes by installing contractor L Prewash water inlet 3 4 NPT 110 F 140 F M Cold water thermostat plumbing connection 3 4 NPT Optional Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet Tabl...

Page 23: ...04mm 38 966mm 6 1 4 159mm 5 3 4 148mm 4 1 4 110mm 8 1 2 218mm H J L M K F Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT Condensate return H Steam electrical connection J 1 NPT Steam connection K 3 4 Condensate connection L 3 4 NPT Incomin...

Page 24: ... 1 2 217mm 21 533mm 25 635mm 12 307mm 25 635mm B Dish Clearance Drive Unit Left Side 66 1 2 1692mm 3 79mm 1 2 15mm 84 2134mm A O N With Doors Open Rear of Machine 6 152mm 1 25mm 65 1 2 1665mm Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT ...

Page 25: ...thermostat plumbing connection 3 4 NPT Optional Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet Prewash Plan View Section with Cold Water Thermostat 16 3 4 425mm 16 1 4 415mm F G 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 6mm 5 16 8mm Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage...

Page 26: ...Between Table and Lip of Machine to Prevent Leakage Recommended Table Fabrication Note Tub Will Accept a Table Flange Up to 24 7 8 632 mm Drive Unit Left Side 66 1 2 1692mm 1 2 15mm 84 2134mm A With Doors Open Rear of Machine 6 152mm 1 25mm C 34 864mm 8 1 2 217mm 21 533mm 25 635mm 12 307mm 25 635mm B Dish Clearance 65 1 2 1665mm 60 1 4 1530mm 62 1 2 1590mm 75 1 2 1919mm Legend A Machine water inle...

Page 27: ...24 609mm 59 3 4 1519mm L A 23 1 2 598mm 6 152mm 7 178mm D E B 33 1 2 851mm 8 206mm 14 356mm Minimum 10 High Table Backsplash Scrap Trough 6 152mm 36 914mm 31 1 4 795mm 6 1 2 165mm 26 1 2 673mm Front View C 41 1040mm 20 3 4 527mm 8 3 4 222mm 11 3 4 298mm 14 3 4 375mm 6 154mm 30 763mm 14 357mm 7 1 4 185mm 1 1 4 35mm F H G J K H G J K Legend A Machine water inlet 3 4 NPT 110 F 140 F Hi temp 140 F Low...

Page 28: ...er G 3 4 NPT 140 F Water inlet for gas booster heater H 3 4 NPT 180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4 NPT Gas Connection K 4 OD Vent pipe connection Flue to be installed to meet local codes by installing contractor L Prewash water inlet 3 4 NPT 110 F 140 F M Cold water thermostat plumbing connection 3 4 NPT Optional Note All vertical di...

Page 29: ...1 2 264mm Drive Unit 75 1 2 1918mm 60 1 4 1529mm 62 1 2 1590mm 29 737mm 10 254mm O 4 102mm G 24 609mm 59 3 4 1519mm N A 23 1 2 598mm 6 152mm 7 178mm D E B 33 1 2 851mm 8 206mm 14 356mm Minimum 10 High Table Backsplash Scrap Trough Front View C 10 255mm 12 1 2 316mm F 17 1 2 442mm 6 1 2 162mm 11 1 2 295mm 15 3 4 400mm 16 1 2 417mm 43 1092mm L H J M 11 1 4 285mm 13 1 2 345mm 23 3 4 604mm 38 966mm 6 ...

Page 30: ...4 110mm 5 3 4 148mm 8 1 2 218mm 6 1 4 159mm Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT Condensate return H Steam electrical connection J 1 NPT Steam connection K 3 4 Condensate connection L 3 4 NPT Incoming 110 F water connection M 3 4...

Page 31: ... 1 2 14 1 2 29 1 1 2 TABLE ROLL 20 3 4 OPENING 1 A A 1 2 MINIMUM 1 2 DISHTABLE USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAK AGE WALL OF SIDE LOADER SECTION A A CENTER LINE DISHMACHINE SPLASH SHIELD VENT CONNECTION OPENING 1 1 2 DRAIN CONNECTED TODISHMACHINE DRAIN LINE CONVEYOR DISHMACHINE 15 for 30 Model 30 for 30 Model ...

Page 32: ...5 DISHWASHER 5 1 1 2 TABLE ROLL 20 3 4 OPENING 1 1 2 MINIMUM DISHTABLE 1 2 WALL OF SIDE LOADER USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PRE VENT LEAKAGE SECTION A A CONVEYOR DISHMACHINE CENTER LINE DISHMACHINE VENT CONNECTION OPENING SPLASH SHIELD A A 1 1 2 DRAIN CONNECTED TO DISHMACHINE DRAIN LINE 15 for 30 Model 30 for 30 Model ...

Page 33: ... above 34 23 or 30 10 4 23 SIDE LOADER DIMENSIONS 30 SIDE LOADER DIMENSIONS MODEL AJ 64 AJ 86 AJ 100 MODEL AJ 64 AJ 86 AJ 100 DIMENSIONS 95 117 131 DIMENSIONS 102 124 138 Left to Right installation shown for reference NOTE ALL DIMENSIONS ARE TYPICAL Depending on the width of the sideoloader ...

Page 34: ...SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 26 16 6 16 16 13 11 NOTE All dimensions are in inches and are for reference only 43 11 24 14 4 43 11 14 4 24 11 16 16 13 6 16 ...

Page 35: ...SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS 27 Steam Booster Piping Double Tank Machine ...

Page 36: ...0 mm 18 457 mm 6 152 mm 6 152 mm 3 1 4 83 mm 36 914 mm PMG 200 RIGHT SIDE VIEW Water Outlet Water Inlet Gas Inlet Alternate Flue Location TPRV 4 102 mm Vent Adapter Water Outlet Water Inlet Gas Inlet Water Outlet Electrical Electrical Water Inlet Gas Inlet 36 914 mm PMG 200 LEFT SIDE VIEW Water Outlet Water Inlet Gas Inlet Alternate TPRV Location Electric Booster Dimensions Typical 30 1 2 24 18 18...

Page 37: ...29 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Page 38: ...d in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Harder water should be treated prior to using the machine Iron in the water supply can cause staining A filter designed to remove ...

Page 39: ...tage total amperage load and serial number To install the incoming power lines open the control box Install conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 and L3 3 phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug p...

Page 40: ... to install the deter gent concentration probe For more information concerning detergent concerns please refer to the page entitled Detergent Control The 1 8 brass plugs on the incoming plumbing rinse injector may be removed to install rinse aid injection fittings All wires for the chemical injectors should be routed through one of the extra openings in the back of the control box Terminals in the...

Page 41: ...he dishmachine 1 Turn the AUTOMATIC DELIME switch on the back of the control box to the DELIME position 2 Disconnect or turn off all chemical feeder pumps 3 Close all doors after adding the deliming solution 4 Run the machine for the recommended period of time 5 Turn the unit off and open the doors 6 Wait five minutes then inspect the inside of the machine If the machine is not delimed run another...

Page 42: ...1 12 S 86 100 S 12 21 12 12 L S S R L 12 S 86 100 S 12 12 12 S S R L 12 S S 12 12 S 64 L R S S 12 12 GAS MACHINES XL 24 5 24 5 XL 24 5 XL XL 24 5 S 12 21 12 12 21 L S S L R L 12 S S 12 12 S L R L S S L 21 12 12 21 UNHOODED SIDE LOADER HOODED SIDE LOADER UNHOODED SIDE LOADER HOODED SIDE LOADER ELECTRIC STEAM MACHINES Please refer to the chart for placement of the curtains ...

Page 43: ...or to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared ...

Page 44: ...it to any manu al or solenoid valve It is necessary to remove all foreign matter such as chips resulting from cutting or threading pipes pipe joint compound or if soldered fittings are used bits of solder or cuttings from the lines This debris if not removed may lodge in the valves and render them inoperative The D226 Booster is designed to take incoming water from a minimum temperature of 110 F t...

Page 45: ...ing explanation describes the operation of the D226 Booster NOTE This explanation assumes that water and steam have been connected to the machine 1 When the power switch S1 is placed in the ON position power is provided to both the power light E1 and the thermostat TS1 2 The thermostat TS1 will close when the water falls below the minimum setpoint energizing the steam solenoid light E2 and the ste...

Page 46: ...ing connection on the other unit before cutting the hose Use a barbed hose fitting that is screwed into the second connection on the other unit before cutting the hose Use a barbed hose fitting that is screwed onto the second connection to gauge the correct distance Ensure a smooth flow of hose without any sharp turns or kinks To aid in pushing the barbed hose fitting into the hose place the fitti...

Page 47: ...N THE ABOVE ILLUSTRATIONS CONNECT TO THE INLET WATER CONNECTION OF THE GAS BOOSTER HEATER HOSES MARKED B IN THE ABOVE ILLUSTRATIONS CONNECT TO THE OUTLET WATER CONNECTION OF THE GAS BOOSTER HEATER ITEMS MARKED C ARE THE INCOMING PLUMBING CONNECTIONS TO MACHINE THAT SHOULD BE 110 140 DEGREES HOOKUP WHEN GAS BOOSTER HEATER IS LOCATED TO THE LEFT OF THE DISHMACHINE NOTE HOW THE 90 ELBOW SWITCHES TO T...

Page 48: ...nd pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY M...

Page 49: ...nts previously removed SHUTDOWN AND CLEANING GAS HEATED MODELS At the end of the work day shut down the gas booster in accor dance with manufacturer s instructions Place the power switch in the OFF position secure the flow to the machine and open the door s Open the drain valves and allow the machine to drain completely Remove the pawl bar assembly clean as required Remove the pan strainers and if...

Page 50: ...e up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good tr...

Page 51: ...h are mounted in the dishtable at the end of the table and under the table See the drawing s for the relationship of the switch to the table 3 Move the limit switch as far down on the two slots as possible and see that the limit switch is straight on the base plate This might require adjustment of the nut on the connector for the limit switch 4 Then adjust the inside and the outside con nector nut...

Page 52: ...44 SECTION 3 PREVENTATIVE MAINTENANCE ...

Page 53: ...machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson Some problems however m...

Page 54: ... allow you to turn the adjusting screw Turn the adjusting screw clockwise to increase pressure and counter clockwise to decrease Pressure can be read on the pressure gauge located on the water out let side of the heat exchanger Once the desired pressure is achieved tighten the top nut to ensure that the adjustment can not be accidently changed The water pressure regulator has an internal strainer ...

Page 55: ...Gear Oil N A N A Castrol Tribol 800 220 Tribol 1105 7C Tribol 1105 8C Tribol 1105 7C Tribol 800 680 Tribol 800 460 Chevron Tegra 220 Cylinder Oil W460 Cylinder Oil W680 Cylinder Oil W460 Tegra 680 Tegra 460 Conoco Syncon R O Inca Oil 460 Inca Oil 680 Inca Oil 460 N A Syncon R O 220 460 Exxon Esso Teresstic SHP220 Spartan EP 460 Spartan EP 680 Spartan EP 460 Teresstic SHP 680 Teresstic SHP 460 Fisk...

Page 56: ...tures or high operating temperatures However continuous operation above 225 F may cause damage to seals or other components It is recommended that the initial oil be changed or filtered after the first 1500 hours of operation to remove metal particles that accumulate during break in Subsequent oil changes should be made after 5000 hours operation if units are operating in a clean environment This ...

Page 57: ...49 SECTION 4 TROUBLESHOOTING SECTION ...

Page 58: ...erify that no debris is jamming the floats Replace if necessary Problem Machine fills but fill is weak 1 Low incoming water pressure Verify that incoming water pressure during fill is 20 5 PSI 2 Incoming water solenoid is clogged Verify that debris is not entrapped in valve If so remove debris Problem Low wash tank temperature 1 Low incoming water temperature Verify that the incoming water tempera...

Page 59: ...te 8 Wash pump cavitation due to low water level Verify that the drains are shut and that the water level is correct Problem Spotting of silverware glasses and dishes 1 Incorrect final rinse temperature Verify that the rinse water temperature matches that which is listed on the machine data plate 2 Clogged wash and or rinse nozzles and arms Remove the arms and verify that they and their nozzles ar...

Page 60: ...st cock valve under the gauge is open to allow for the sensing of line pressure Replace gauge if necessary 5 Heat exchanger is clogged Replace the heat exchanger Problem Solenoid valve is not opening shutting 1 Power not connected to the unit through the control box Open the control box cover and verify that incoming power lines are connected and light 2 Service breaker tripped or open Verify that...

Page 61: ...53 SECTION 5 PARTS SECTION ...

Page 62: ...SECTION 5 PARTS SECTION 54 AJ 64 CONTROL BOX ASSEMBLY 1 2 3 4 5 6a 6b 4 7 10 11 12 8 4 9 10 14c 14b 14a 15 16a 17 16b 18 20 21 22 23 24 25 26 26 27 26 28 29 32 31 30 13 26 19 26 ...

Page 63: ...ds chart N A 17 1 Switch ON FILL OFF DRAIN 05930 011 49 55 18 1 Drive Motor Overload See motor overloads chart N A 19 1 Terminal Board 05940 021 89 41 20 2 Heater Contactor Not available on steam or gas models 05945 002 24 70 21 2 Screw 10 32 x 3 8 Long Phillips Trusshead 05305 173 12 00 22 1 Transformer 05950 011 68 35 23 4 Locknut 10 24 with Nylon Insert 05310 373 01 00 24 1 Fuse Holder 460 volt...

Page 64: ...SECTION 5 PARTS SECTION 56 AJ 86 AJ 100 CONTROL BOX ASSEMBLY 1 2 6b 4 7 10 11 12 3 4 5 6a 8 16b 14d 14c 14b 14a 15 18 17 16a 18 20 21 22 23 24 25 26 29a 29b 13 26 30a 30b 26 28 26 27 19 26 ...

Page 65: ... 89 41 20 2 Heater Contactor Not available on seam models 05945 002 24 70 21 2 Screw 10 32 x 3 8 Long Phillips Trusshead 05305 173 12 00 22 1 Transformer 05950 011 68 35 23 4 Locknut 10 24 with Nylon Insert 05310 373 01 00 24 1 Fuse Holder 460 volt models only 05920 011 72 89 25 1 Fuse 460 volt models only 05920 011 72 88 26 12 Screw 6 32 x 3 8 Long Phillipshead 05305 171 02 00 27 7 Control Relay ...

Page 66: ... PHASE 208 230V 60 HZ 3 PHASE 460V 60 HZ 3 PHASE Drive Motor Not Applicable 05945 111 68 39 05945 111 69 12 PreWash Motor Not Applicable 05945 111 68 41 05945 111 69 13 Wash Motor Not Applicable 05945 111 68 40 05945 111 68 41 Power Rinse Motor Not Applicable 05945 111 68 40 05945 111 68 41 AJ 100 SERIES MOTOR OVERLOAD CHART 208 230V 60 HZ 1 PHASE 208 230V 60 HZ 3 PHASE 460V 60 HZ 3 PHASE Drive Mo...

Page 67: ...ing Electrically Heated 06401 003 18 20 2 1 Kit Thermostat Wash Regulating Steam Heated 06401 003 18 21 3 1 Thermostat High Limit 05930 011 49 43 4 1 Terminal Board 05940 002 78 97 5 1 Fitting 1 4 Imperial Brass 05310 924 02 05 6 1 Heater Box Weldment 05700 002 41 18 HEATER BOX ASSEMBLY 1 See Heater Assembly Page 6 5 3 2 4 ...

Page 68: ... is HIGHLY recommended that you also change out the gasket as well Once installed gaskets become compressed and are subjected to extreme temperature changes Replacing the gasket with a new one when replacing the heater may prevent future leaks SERVICE NOTE The nuts used to secure the heater to the tub should be torqued to 16 in lbs After tightening the unit should be allowed to heat up and operate...

Page 69: ...ould agree with the voltage on the machine data plate If not check wires for breaks or bad connections 3 Check power at terminals of heater which should agree with the data plate If not check wires for breaks or bad connections 4 Temperatures should rise as explained in C 1 and amperage may be checked according to those instruc tions Replace any defective elements C If heater relay R1 does not clo...

Page 70: ...00 041 83 65 AJ 100 s 05700 041 91 00 05700 041 91 00 AJ 100CGP 05700 041 91 00 05700 041 91 00 Bullet Feet 4 per model order using part number 05340 011 71 74 FRONT DRESS PANELS Model Left to Right Part Number Right to Left Part Number AJ 64 s 05700 002 40 41 05700 002 40 41 AJ 86 s 05700 031 83 68 05700 041 86 60 AJ 86CGP 05700 002 89 68 05700 041 86 60 AJ 100 s 05700 041 94 89 05700 041 91 06 A...

Page 71: ... 207 34 00 Valve Solenoid 3 4 04810 100 53 00 Nipple 3 4 Brass Close 04730 207 34 00 Vacuum Breaker 3 4 04820 002 53 77 Elbow 90 3 4 Brass 04730 206 04 34 Elbow 90 3 4 Brass 04730 206 04 34 Nipple 3 4 x 6 Long 05700 001 26 74 Fill Line Injector 05700 011 67 99 A new gasket can be ordered using part num ber 05330 111 42 81 ...

Page 72: ...EMBLY ELECTRIC GAS HEATED MODELS 1 2 3 7 7 4 4 7 4 5 5 5 5 6 6 6 6 6 6 8 8 8 9 9 9 9 10 10 11 12 12 13 13 14 14 15 16 17 17 18 19 19a 20 21 22 22 2 For the CGP models an elbow replaces the regulator For the CGP models an elbow replaces the regulator ...

Page 73: ...9 4 Adapter 3 4 Male 04730 401 11 01 10 2 Tee Copper 3 4 CU x CU x CU 04730 411 46 01 11 1 Tube Copper 3 4 x 3 Long 05700 000 54 85 12 2 Nipple 3 4 NPT Brass 6 Long 05700 001 26 74 13 2 Tee Copper 3 4 x 3 4 x 1 2 04730 411 03 01 14 2 Adapter Threaded 1 4 04730 401 41 01 15 1 Valve Ball Test Cock 1 4 NPT 04810 011 72 67 16 1 Gauge 0 100 PSI 06685 111 88 34 1 Decal 15 25 PSI 09905 002 97 74 17 2 Tub...

Page 74: ...lumbing Support Bracket 05700 002 50 70 Nipple 3 4 Close Brass 04730 207 34 00 Solenoid Valve 3 4 110V 04810 100 53 00 Valve 3 4 Pressure Reducing 04820 002 51 53 Y Strainer 3 4 Brass 04730 717 02 06 Inlet Plumbing Mounting Bracket 2 per 05700 002 51 41 Clamp Pipe 2 per 05700 000 35 06 Elbow 3 4 NPT 90 Brass 04730 206 13 00 Nipple 3 4 Close Brass 04730 207 34 00 ...

Page 75: ... 3 4 NPT x 2 Long Brass 04730 207 46 00 5 Elbow Brass 90 3 4 04730 206 13 00 6 Nipple 3 4 NPT Close Brass 04730 207 34 00 7 Coupling 3 4 FNPT x 3 4 FNPT Brass 04730 011 87 95 8 Adapter 3 4 Male 04730 401 11 01 9 Tube Copper 3 4 x 3 7 16 Long 05700 011 72 70 10 Adapter 1 2 NPT x Male 04730 401 07 01 11 Tee Copper 3 4 x 3 4 x 1 2 04730 411 03 01 1 8 9 11 9 8 2 10 3 4 5 6 7 1 3 4 7 5 6 Plumbing with ...

Page 76: ...0 Union 3 4 NPT Brass 04730 212 05 00 Adapter 3 4 Brass 04730 401 11 01 Tube Copper 3 4 x 24 Long 05700 021 76 53 Elbow 3 4 Copper to Copper Female 04730 406 16 01 Tube Copper 3 4 x 49 1 2 Long 05700 031 87 98 Elbow 3 4 Copper to Copper Female 04730 406 16 01 Elbow 3 4 90 Street Copper to Copper 04730 406 40 01 Tube Copper 3 4 x 5 7 8 Long 05700 011 87 96 ...

Page 77: ...ter Arrestor 1 2 NPT 06685 100 05 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 Water Arrestor 1 2 NPT 06685 100 05 00 Bushing 3 4 x 1 2 04730 002 01 34 Tee Brass 3 4 x 3 4 x 3 4 04730 211 01 34 Nipple Close 3 4 04730 207 34 00 Regulator Pressure 3 4 06685 011 58 22 WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION WATER HAMMER ARRESTOR OPTION ...

Page 78: ...areful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat against the pilot port Make sure the o ring is in place then lower the bonnet and enclosing tube assem bly over the plunger Screw the bonnet assembly snugly down on the body assembly Screw Data Plate Coil ...

Page 79: ...sher 05700 001 17 87 Coil Gasket 05700 001 17 86 SERVICE NOTE Jackson HIGHLY recom mends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time WASH TANK COIL ASSEMBLY RIGHT TO LEFT 05700 002 81 44 Coil Weldment 05700 031 88 30 Stand a Weldment 05700 002 74 82 Coil Gasket 05700 001 17 86 Coil Nut 05310 011 17 85 Flat Washer 05700 001 17 8...

Page 80: ...SECTION 5 PARTS SECTION 72 STEAM INLET PLUMBING ASSEMBLY LEFT TO RIGHT MODELS 1 2 3 4 5 15 14 8 10 10 9 8 10 11 12 10 13 11 12 13 12 10 12 11 7 11 10 6 9 12 16 9 ...

Page 81: ...lack Iron 05700 002 74 16 7 1 Nipple 3 4 NPT x 26 1 2 Long Black Iron 05700 002 74 17 8 2 Nipple 3 4 NPT x 2 Long Black Iron 04730 907 02 34 9 4 Elbow 90 3 4 NPT Black Iron 04730 906 10 34 10 6 Elbow 90 3 4 NPT Street Black Iron 04730 011 87 37 11 4 Union 3 4 NPT Black Iron 04730 912 01 00 12 5 Nipple Close 3 4 NPT Black Iron 04730 907 04 00 13 2 Valve Solenoid Steam 120V 3 4 NPT 04820 011 87 39 1...

Page 82: ...SECTION 5 PARTS SECTION 74 STEAM INLET PLUMBING ASSEMBLY RIGHT TO LEFT MODELS 1 2 3 4 5 6 7 10 9 11 11 11 11 8 12 15 15 16 14 13 9 9 12 TOP VIEW FRONT VIEW ...

Page 83: ...k Iron 04730 002 74 14 7 2 Nipple 3 4 NPT x 4 Long Black Iron 04730 907 02 34 8 6 Elbow Street 3 4 NPT 90 Black Iron 04730 011 87 37 9 4 Elbow 3 4 NPT 90 Black Iron 04730 906 10 34 10 1 Nipple 3 4 NPT x 7 Long Black Iron 05700 002 74 15 11 4 Union 3 4 NPT Black Iron 04730 912 01 00 12 5 Nipple 3 4 NPT Close Black Iron 04730 907 01 00 13 1 Nipple 3 4 NPT x 17 Long Black Iron 05700 002 74 16 14 1 Ni...

Page 84: ...4 NPT Black Iron 04730 912 01 00 4 Nipple 3 4 x 18 Long Black Iron 05700 002 74 10 5 Elbow 90 Street 3 4 NPT Black Iron 04730 011 87 37 6 Elbow 90 3 4 NPT Black Iron 04730 906 10 34 7 Reducer 3 4 NPT to 1 2 NPT Black Iron 04730 911 02 34 8 Nipple 3 4 NPT x 26 1 2 Long Black Iron 04730 911 02 34 5 3 6 4 7 1 2 1 6 6 7 6 2 2 2 3 8 TOP PLUMBING 05700 002 81 66 BOTTOM PLUMBING 05700 002 81 65 ...

Page 85: ... 907 01 00 3 Union 3 4 NPT Black Iron 04730 912 01 00 4 Elbow Street 90 Black Iron 04730 011 87 37 5 Nipple 3 4 NPT x 22 Long Black Iron 05700 002 74 08 6 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 7 Reducer 3 4 NPT x 1 2 NPT 04730 911 02 34 8 Nipple 3 4 NPT x 18 Long Black Iron 05700 002 74 10 4 1 3 5 7 6 2 7 8 6 4 4 3 2 1 TOP PLUMBING BOTTOM PLUMBING ...

Page 86: ...5940 002 78 97 4 1 Thermostat Bracket 05700 011 81 64 5 1 Decal Thermostat Regulating 09905 011 84 31 6 1 Thermostat Wash Regulating 06401 140 00 32 7 1 Fitting 1 4 Imperial Brass 05310 924 02 05 See Wash Tank Coil Assembly page See Hose Connections page Connects with 3 4 90 Elbow Brass 04730 206 13 00 3 4 Close Brass Nipple 04730 207 34 00 Coil Box Weldment 05700 002 50 94 Gas Coil Box Cover 0570...

Page 87: ...arge Rinse Tank 05700 002 51 24 2 1 Tube Dispersion Weldment 05700 002 46 16 3 1 Tank GP Rinse 05700 002 45 05 4 1 Bracket Upper Rinse Tank 05700 002 67 13 5 1 Bracket Lower Rinse Tank 05700 002 67 14 6 1 Nipple 3 4 NPT x 4 Long 04730 207 05 00 7 3 Elbow 3 4 NPT 90 Brass 04730 206 13 00 8 1 Nipple 3 4 NPT x Closed Brass 04730 207 34 00 1 7 4 8 7 6 6 2 7 1 6 ...

Page 88: ...30 206 13 00 Pump Recirculating with Adapters 05700 002 51 28 Pump Recirculating Modified 05700 002 81 22 Pump Recirculating 06105 002 05 26 Mounting Bracket 05700 002 25 74 Mounting Bracket 05700 002 23 61 Used on AJ 64CGP AJ 86CGP AJ 100CGP units right to left units and the AJ 64CGP left to right unit Used only on AJ 86CGP left to right units ...

Page 89: ...Wash Coil Assembly 05700 002 52 76 04720 011 94 10 66 D Hose Wash Fill Supply 05700 003 03 97 05700 003 03 99 E Hose connection to existing gas booster outlet fitting F Hose connection to existing gas booster inlet fitting G Hose Coil Recirculating 05700 002 17 71 05700 002 17 71 Gas Booster Connection Kit 05700 002 51 73 includes 18 Feet of 3 4 Hose 4 3 4 Push Lock Fittings A B A C G G C E D Reci...

Page 90: ...5 2 Connector No Hub 1 1 2 04720 604 06 00 6 2 Elbow 1 1 2 Street Brass 90 04730 206 32 00 7 2 Valve Ball 1 1 2 NPT 04820 111 71 46 8 1 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 9 1 Rinse Nipple Weldment 05700 021 84 61 10 1 Fitting Barbed 1 1 2 NPT x 1 1 2 04730 011 69 92 11 1 Nipple Brass 1 1 2 x 3 Long 04730 011 87 04 NOTE 1 Component is shown for installation in a Right to Left model compon...

Page 91: ...2 04720 604 06 00 7 3 Ball Valve 1 1 2 04820 011 71 46 8 2 Tube Copper 1 1 2 OD x 7 3 4 Long AJ 86 Models 05700 021 84 24 2 Tube Copper 1 1 2 OD x 13 3 4 Long AJ 100 Models 05700 021 88 17 9 5 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 10 2 Elbow 1 1 2 NPT Brass Street 04730 206 32 00 11 4 Tee Brass 1 1 2 NPT 04730 011 69 93 12 4 Tube Copper 1 1 2 OD x 2 Long 05700 011 87 16 13 1 Nipple Brass 1 ...

Page 92: ...1 2 04720 604 06 00 7 5 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 8 4 Tee 1 1 2 NPT x 1 1 2 NPT x 1 1 2 NPT 04730 011 69 93 9 1 Nipple 1 1 2 NPT x 3 Long Brass 04730 011 87 04 10 1 Rinse Nipple Weldment 05700 021 84 61 11 4 Tube Copper 1 1 2 x 2 Long 05700 011 87 16 12 2 Elbow 1 1 2 NPT 90 Brass Street 04730 206 32 00 13 2 Tube Copper 1 1 2 x 7 3 4 Long AJ 86 Models 05700 021 84 24 2 Tube Coppe...

Page 93: ...e Modified Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks Thermostat 05930 003 13 65 Solenoid Valve 04810 100 09 18 To Cold Water Supply Nipple Close 1 2 NPT Not Shown 04730 207 15 00 Valve Check 1 2 Not Shown 04820 002 55 77 Lid Drain Quench 05700 002 67 16 Box Drain Quench 05700 002 69 96 Reducer 1 1 2 to 1 2 0...

Page 94: ...SE MOTOR CHART Model s Volts Phase Hz Part Number AJ 100 s 208 1 60 06105 121 70 57 230 1 60 06105 121 70 57 208 3 60 06105 121 70 58 230 3 60 06105 121 70 58 460 3 60 06105 121 70 58 See Motor Chart Below Key 3 16 x 1 Long 05700 011 89 17 Pump Plate 05700 021 71 83 Cap Screw 3 8 16 x 2 05305 011 74 98 Wash Impeller 05700 031 67 45 Power Rinse Impeller AJ 100 s 05700 031 67 45 Prewash Impeller AJ ...

Page 95: ...le for purchase Prewash Pump Weldment AJ 86 AJ 100 Left to Right models 05700 002 10 62 The prewash pump weldment is a single part Separate pieces of the weldment are not available for purchase Prewash Pump Weldment AJ 86 AJ 100 Right to Left models 05700 002 11 96 Intake Suction Scoop Weldment 05700 021 87 60 The power rinse pump weldment is a single part Separate pieces of the weldment are not a...

Page 96: ...When replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during nor mal operation Replacement Kit Note The replacement kit for the end cap includes the endcap lanyard mounting screw and the locknut Upper Wash Manifold Support Bracket 05700 021 73 97 Replacement Kit Note The replacement kit for the end cap includ...

Page 97: ...24 with Nylon Insert 05310 373 01 00 Lower Wash Arm Manifold Weldment 05700 031 67 29 Manifold Quick Release Key 05700 011 94 45 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation Lower Wash Arm Support Bracket 05700 011 71 20 Secured with Locknut 1 4 20 with Nylon Inse...

Page 98: ...lacing the 10 32 screws in the End Caps it is rec ommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation Complete Upper Power Rinse Arm Assembly 05700 031 91 46 Complete Lower Power Rinse Arm Assembly 05700 031 91 47 End Cap 05700 011 67 11 Screw 10 32 x 3 8 Long 05305 173 12 00 Lower Wash Arm Manifold 05700 031 91 49 Lanyard 05340 011 72 46 ...

Page 99: ...Locator Bracket 05700 021 92 38 Right Rinse Pan Locator Bracket 05700 021 92 37 Rinse Tray Weldment All models except CGP 05700 031 66 75 Rinse Tray Weldment CGP models only 05700 031 66 75 Optional Parts for CGP Models Locknut 1 4 20 with Nylon Insert 05310 374 01 00 End plugs can be ordered using part number 04730 209 07 37 O Ring 05330 011 74 55 Retaining Ring Not Shown 05340 112 01 11 Gasket 0...

Page 100: ...SECTION 5 PARTS SECTION 92 DRIVE ASSEMBLY 1 2 3 4 11 12 13 18 17 14 15 16 5 6 7 8 9 10 See Detail A ...

Page 101: ...haft Collar 05700 011 89 18 9 1 Drive Socket 05700 021 67 39 10 1 Drive Plate 05700 021 67 42 11 2 Pillow Block 03120 021 71 87 12 1 Drive Spring 05315 011 83 51 13 2 Shaft Collar 05700 011 89 18 6 5 3 7 1 3 0 0 0 7 5 0 t e k c a r B g n i t n u o M r o t o M e v i r D 1 4 1 15 1 Adjuster Spring 05315 011 71 90 8 2 2 7 1 2 0 0 0 7 5 0 t n e m d l e W e l d n a H g n i t s u j d A 1 6 1 17 1 Drive ...

Page 102: ...ght to Left Model 05700 003 13 40 Wash Door Stiffener Not Shown 05700 031 83 43 Prewash Door Stiffener Not Shown 05700 031 83 57 Door Catch Weldment 05700 031 84 80 2 Door Stop 05700 002 05 46 Door Glide 05700 111 70 92 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 1 Door Switch Magnet 05700 111 51 68 Screw 8 32 x 1 4 Long 05305 172 09 00 Wash Door Handle Weldment 05700 011 82 63 Prewash Door H...

Page 103: ...he guide block kit con tains both blocks and a gasket Service Note It is highly recommended that when changing out one guide block that the other be changed out as well along with the gasket Guide Block Replacment Kit 06401 003 10 15 Pawl Bar Roller Replacement Kit 06401 003 11 80 Replacement Kit Notes The replacement kit for the pawl bar roller comes with the roller roller shaft hardware and lock...

Page 104: ... 05700 031 81 03 18 06401 131 81 02 06401 231 81 02 AJ 86 05700 041 83 67 05700 002 81 34 24 06401 131 83 75 L R 06401 331 83 75 06401 231 83 75 R L AJ 86 N A 05700 003 13 63 24 N A L R N A With Side Loader 05700 003 13 64 R L N A AJ 100 05700 041 91 13 05700 041 91 13 28 06401 141 91 05 06401 241 91 05 09515 021 69 00 Pawl Bar Dog Casting Pawl Bar Weldment See below 09515 021 69 00 Pawl Bar Dog C...

Page 105: ...72 05700 041 94 90 RIGHT TO LEFT COMPONENT AJ 64 MODELS AJ 86 MODELS AJ 100 MODELS Prewash Actuator Not Applicable 05700 021 76 97 05700 021 76 96 Wash Actuator 05700 021 72 39 05700 021 72 39 05700 002 91 10 Power Rinse Actuator 05700 021 72 39 05700 022 91 09 05700 021 72 39 Final Rinse Actuator 05700 021 72 39 05700 021 72 39 05700 021 72 39 Rail Weldment 05700 002 74 58 05700 041 91 21 05700 0...

Page 106: ...acment Kit Note The kit for the hole direction plate comes with the plate a new gasket and the mounting hardware Pipe Clamp 05700 000 35 05 Rinse Drain Plate Replacment Kit CGP Models Only 06401 003 10 07 Rinse Drain Plug Replacement Kit 06401 003 10 06 Rinse Drain Weldment Replacement Kit 06401 003 10 05 Rinse Drain Plate Gasket 05330 011 72 27 Replacement Kits Notes The kits for the drain weldme...

Page 107: ...13 Secured to the Hood Weldment with Washer Flat S S 1 4 ID 05311 174 01 00 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 Shoulder Bolt Wingnut Weldment 05700 002 46 02 Wash Fill Tube Weldment 05700 021 71 21 Prewash Fill Tube Weldment AJ 86 AJ 100 Models Only 05700 021 74 76 Vellumoid Gasket 05330 111 42 81 Secured with Locknut 1 4 20 with Nylon Insert 05310 374 01 00 Wash Strainer Separator W...

Page 108: ...n Guard Strainer Weldment 05700 002 09 15 Front Strainer Weldment 05700 021 85 10 Screen Strainer with Handle Weldment 05700 002 09 04 Overflow Strainer Support 05700 001 96 48 Tub Strainer Weldment CGP Models 05700 002 03 21 Wash Intake Strainer Weldment CGP Models 05700 002 51 52 ...

Page 109: ... 11 75 Prewash Tank Float Switch Replacment Kit 06401 003 11 76 Replacment Kit Note The float switch replacement kits contain the float switch with associated terminals the flat washer and the nut Service Agent Note Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub Replacment Kit Note The float switch s...

Page 110: ...de CGP MODELS ONLY 08415 002 47 37 Extra Long Curtain Decal CGP MODELS ONLY 09905 002 52 69 Middle Curtain Hook 05700 011 72 65 Curtain Hook 05700 011 83 54 Limit Switch Bracket 05700 021 71 18 Conveyor Switch Replacement Kit 06401 003 11 79 Replacement Kit Note The conveyor switch replacement kit comes with the switch a terminal and a wire nut Service Note The cord for the conveyor switch needs t...

Page 111: ... 10 16 Gasket Top Vent Cowl 05330 031 83 47 Vent Cowl Replacement Kit 06401 003 11 62 Gasket Side Vent Cowl 05330 031 83 48 VENT SCOOP OPTION Replacement Kit Note The kit for the vent cowl comes with the vent cowl weldment new gaskets and the lock nuts needed to mount it Vent Scoop Assembly 05700 002 04 08 ...

Page 112: ...n Rail 05700 002 36 09 Kit Exhaust Fan Electric Steam Models 05700 031 90 53 Kit Exhaust Fan Gas Models 05700 003 14 59 Terminal Board 05940 011 84 41 Limit Switch 05930 002 62 81 Striker Plate Limit Switch Assembly 05700 002 62 94 FAN LOAD ON TIMER OUTPUT 5A 1 4HP 240 V AC MAX Decal Fan Load 09905 003 32 20 ...

Page 113: ...401 003 10 64 3 2 Spacer 05700 011 71 44 4 1 Leg Socket Replacement Kit 06401 003 09 79 5 1 Leg Support Replacement Kit 06401 003 09 80 6 1 Bullet Foot 05340 108 01 03 1 2 3 Side loader track assembly left to right model shown Replacement Kits Notes The actuator switch replacement kit comes with the actuator weldment mounting hardware and 2 spacers The leg socket replacement kit has the leg socket...

Page 114: ...ts for the pawl bars come with the bar weldment 3 dogs and the hardware Replacement Kit Note The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars Pawl Bar Roller Bracket 05700 031 77 94 Replacement Kit Note The conveyor switch replacement kit comes with the switch a termi nal and a wire nut Service Note The cord for the conveyor switch needs to...

Page 115: ... 83 Replacement Kit Note The replacement kit s for the vent cowls come with the cowls the gaskets and mounting hardware Replacement Kit Note The cover kit contains the cover and the hardware for mounting it Vent Cowl Gasket Top 05330 031 83 47 Vent Cowl Gasket Side 05330 031 83 48 Service Note One of the side gaskets that come in the kit will need to be cut to length in order to fit prop erly on t...

Page 116: ...0 200 76 00 Spacer Terminal Block Decal Ground 09905 011 86 86 Thermostat 06680 500 01 77 Conduit Fitting 231 x 394 05975 011 49 03 Terminal Block Replacement Kit 06401 003 11 78 Control Box with Decal 06401 002 78 87 Light Red 05945 111 21 57 Power Switch 05930 011 49 55 Replacement Kit Note The kit for the control box cover comes with the decals and the screws for securing the cover Replacement ...

Page 117: ...SECTION 5 PARTS SECTION 109 D226 STEAM BOOSTER PLUMBING ASSEMBLY 17 2 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 31 7 32 33 30 ...

Page 118: ...Valve 04820 100 07 06 17 2 Nipple 3 4 NPT x 4 Long Brass 04730 207 05 00 18 2 Tee 3 4 NPT x 3 4 NPT x 3 4 NPT Brass 04730 211 01 34 19 1 Bushing 2 NPT x 1 NPT Black Iron 04730 002 94 51 20 3 Elbow 90 1 NPT Black Iron 04730 906 03 34 21 2 Nipple 1 NPT x 4 Long Black Iron 04730 907 09 34 22 1 Elbow 90 Street 3 4 NPT Black Iron 04730 011 87 37 23 1 Nipple Pigtail 1 4 NPT 04730 907 14 34 24 1 Coupling...

Page 119: ...5700 111 70 92 2 Magnet Door Reed Switch 05930 111 51 68 2 O Ring Prewash Manifold 05330 400 12 08 2 O Ring Wash Manifold 05330 011 74 56 1 Overload Drive Motor 05945 111 68 39 1 Overload Wash Motor 05945 111 68 40 1 Relay 120v 3 PDT 05945 111 72 51 1 Relay 120v 50 60Hz 3A Control 05945 111 35 19 1 Repair Kit 3 4 Vacuum Breaker 04820 001 60 57 4 Roller Pawl Bar 05700 011 68 16 1 Seal Kit for Wash ...

Page 120: ...34 90 4 1 Reducer Bushing 1 1 4 to 1 04730 002 73 62 5 1 Reducer Bushing 1 to 3 4 04730 011 65 14 6 1 Elbow 90 Deg 1 Street 04730 002 11 99 7 1 Nipple 1 NPT x 6 Long Brass 04730 002 12 00 8 1 Elbow 90 Deg Brass Female 04730 002 12 55 9 4 Lockwasher 1 4 05311 274 01 00 10 4 Bolt 1 4 20 x 1 2 Long 05305 274 02 00 11 4 Nut Hex S S 1 4 20 05310 274 01 00 12 1 Rinse Motor Mounting Bracket 05700 002 38 ...

Page 121: ...113 SECTION 6 ELECTRICAL SCHEMATICS ...

Page 122: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 114 ...

Page 123: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 115 ...

Page 124: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 116 ...

Page 125: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 117 ...

Page 126: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 118 ...

Page 127: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 119 09905 031 95 56 ...

Page 128: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 120 ...

Page 129: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 121 9905 002 55 96a ...

Page 130: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 122 ...

Page 131: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 123 ...

Page 132: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 124 ...

Page 133: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 125 ...

Page 134: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 126 ...

Page 135: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 127 09905 031 80 35 ...

Page 136: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 128 ...

Page 137: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 129 ...

Page 138: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 130 ...

Page 139: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 131 ...

Page 140: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 132 ...

Page 141: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 133 ...

Page 142: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 134 ...

Page 143: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 135 09905 002 46 98 ...

Page 144: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 136 ...

Page 145: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 137 ...

Page 146: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE PRIMARY SIDE 138 ...

Page 147: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE SECONDARY SIDE 139 ...

Page 148: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE PRIMARY SIDE 140 ...

Page 149: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE SECONDARY SIDE 141 ...

Page 150: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 460 VOLTS 60 HZ THREE PHASE PRIMARY SIDE 142 ...

Page 151: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 460 VOLTS 60 HZ THREE PHASE SECONDARY SIDE 143 ...

Page 152: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS CONVEYOR EXHAUST FAN HOOKUP 144 ...

Page 153: ...ICS D226 STEAM BOOSTER DRAIN QUENCH SYSTEM SIDE LOADER 145 E1 E2 FS1 TS1 S1 S1 L2 L1 GND OFF OFF ON ON TS1 THERMOSTAT FS1 SOLENOID COIL S1 POWER SWITCH E1 POWER LIGHT E2 SOLENOID LIGHT D226 J120 STEAM BOOSTER OPTION 120 200 208 230 VOLT 60 HZ 1PH 09905 002 78 56 D Drain Quench System 64 CONVEYORS 86 100 CONVEYORS ...

Page 154: ...146 SECTION 7 JACKSON MAINTENANCE REPAIR CENTERS ...

Page 155: ...FAX 650 635 1919 pndappl aol com P D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO...

Page 156: ...LIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS C...

Page 157: ...4 4427 FAX 314 638 0135 KAEMMERLIN PARTS SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 753...

Page 158: ...ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 ...

Page 159: ... 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS SVC 4874 S CATHERINE ...

Page 160: ...FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 AJ 64 Conveyor Series Technical Manual 76...

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