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Jackson AJ-100, Technical Manual

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Jackson AJ-100 Technical Manual Download Page 41

AJ-64 Conveyor Series Technical Manual 7610-003-30-93 

Issued: 05-02-2006  Revised: N/A

SECTION 5: PARTS SECTION

93

DRIVE ASSEMBLY (CONTINUED)

ITEM

QTY

DESCRIPTION

Mfg. No.

1

1

Drive Plate and Rod Weldment

05700-021-67-44

Replacement Kit with Expansion Legs

06401-021-86-80

Replacement Kit with Expansion Legs/Adjuster Crank

06401-011-94-54

2

1

Adjuster Crank Assembly

05700-021-69-95

3

1

Skotch Yoke Weldment Replacement Kit

06401-003-08-48

4

2

Coupling & Expansion Leg Weldment

05700-021-67-50

5

1

Pawl Bar Drive Linkage Casting

09515-021-87-73

6

1

Spacer Plate

05700-011-67-58

7

2

Pillow Block Replacment Kit

06401-003-08-50

8

2

Shaft Collar

05700-011-89-18

9

1

Drive Socket

05700-021-67-39

10

1

Drive Plate

05700-021-67-42

11

2

Pillow Block

03120-021-71-87

12

1

Drive Spring

05315-011-83-51

13

2

Shaft Collar

05700-011-89-18

14

1

Drive Motor Mounting Bracket

05700-031-73-56

15

1

Adjuster Spring

05315-011-71-90

16

1

Adjusting Handle Weldment

05700-021-72-28

17

1

Drive Motor Replacement Kits

1

Drive Motor (208-230 Volt, 60 Hz, Single Phase Models)

06401-003-08-42

Drive Motor (208-230 Volt, 60 Hz, Three Phase Models)

06401-003-08-40

18

1

Gear Drive

06105-011-71-88

19

1

Roller Bearing

03120-011-71-81

20

1

Drive Hub

05700-011-67-97

19

20

Detail A

Front Drive Motor Cover

Replacement Kit

06401-003-11-64

Rear Drive Motor Cover

Replacment Kit

06401-003-10-18

Replacement Kits Notes:

The replacement kits for the drive motor covers come
with the weldments and the mounting hardware.

Summary of Contents for AJ-100

Page 1: ...53 SECTION 5 PARTS SECTION ...

Page 2: ...l Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 5 PARTS SECTION 54 AJ 64 CONTROL BOX ASSEMBLY 1 2 3 4 5 6a 6b 4 7 10 11 12 8 4 9 10 14c 14b 14a 15 16a 17 16b 18 20 21 22 23 24 25 26 26 27 26 28 29 32 31 30 13 26 19 26 ...

Page 3: ...Wash Pump Motor Overload See motor overloads chart N A 17 1 Switch ON FILL OFF DRAIN 05930 011 49 55 18 1 Drive Motor Overload See motor overloads chart N A 19 1 Terminal Board 05940 021 89 41 20 2 Heater Contactor Not available on steam or gas models 05945 002 24 70 21 2 Screw 10 32 x 3 8 Long Phillips Trusshead 05305 173 12 00 22 1 Transformer 05950 011 68 35 23 4 Locknut 10 24 with Nylon Insert...

Page 4: ...ual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 5 PARTS SECTION 56 AJ 86 AJ 100 CONTROL BOX ASSEMBLY 1 2 6b 4 7 10 11 12 3 4 5 6a 8 16b 14d 14c 14b 14a 15 18 17 16a 18 20 21 22 23 24 25 26 29a 29b 13 26 30a 30b 26 28 26 27 19 26 ...

Page 5: ...ds chart N A 19 1 Terminal Board 05940 021 89 41 20 2 Heater Contactor Not available on seam models 05945 002 24 70 21 2 Screw 10 32 x 3 8 Long Phillips Trusshead 05305 173 12 00 22 1 Transformer 05950 011 68 35 23 4 Locknut 10 24 with Nylon Insert 05310 373 01 00 24 1 Fuse Holder 460 volt models only 05920 011 72 89 25 1 Fuse 460 volt models only 05920 011 72 88 26 12 Screw 6 32 x 3 8 Long Philli...

Page 6: ...RIES MOTOR OVERLOAD CHART 208 230V 60 HZ 1 PHASE 208 230V 60 HZ 3 PHASE 460V 60 HZ 3 PHASE Drive Motor Not Applicable 05945 111 68 39 05945 111 69 12 PreWash Motor Not Applicable 05945 111 68 41 05945 111 69 13 Wash Motor Not Applicable 05945 111 68 40 05945 111 68 41 Power Rinse Motor Not Applicable 05945 111 68 40 05945 111 68 41 AJ 100 SERIES MOTOR OVERLOAD CHART 208 230V 60 HZ 1 PHASE 208 230V...

Page 7: ... 031 81 61 2 1 Kit Thermostat Wash Regulating Electrically Heated 06401 003 18 20 2 1 Kit Thermostat Wash Regulating Steam Heated 06401 003 18 21 3 1 Thermostat High Limit 05930 011 49 43 4 1 Terminal Board 05940 002 78 97 5 1 Fitting 1 4 Imperial Brass 05310 924 02 05 6 1 Heater Box Weldment 05700 002 41 18 HEATER BOX ASSEMBLY 1 See Heater Assembly Page 6 5 3 2 4 ...

Page 8: ...ICE NOTE When replacing the tub heaters it is HIGHLY recommended that you also change out the gasket as well Once installed gaskets become compressed and are subjected to extreme temperature changes Replacing the gasket with a new one when replacing the heater may prevent future leaks SERVICE NOTE The nuts used to secure the heater to the tub should be torqued to 16 in lbs After tightening the uni...

Page 9: ...nections on heater relay R1 The voltage should agree with the voltage on the machine data plate If not check wires for breaks or bad connections 3 Check power at terminals of heater which should agree with the data plate If not check wires for breaks or bad connections 4 Temperatures should rise as explained in C 1 and amperage may be checked according to those instruc tions Replace any defective ...

Page 10: ...700 041 83 65 AJ 86CGP 05700 041 83 65 05700 041 83 65 AJ 100 s 05700 041 91 00 05700 041 91 00 AJ 100CGP 05700 041 91 00 05700 041 91 00 Bullet Feet 4 per model order using part number 05340 011 71 74 FRONT DRESS PANELS Model Left to Right Part Number Right to Left Part Number AJ 64 s 05700 002 40 41 05700 002 40 41 AJ 86 s 05700 031 83 68 05700 041 86 60 AJ 86CGP 05700 002 89 68 05700 041 86 60 ...

Page 11: ...730 717 02 06 Nipple 3 4 Brass Close 04730 207 34 00 Valve Solenoid 3 4 04810 100 53 00 Nipple 3 4 Brass Close 04730 207 34 00 Vacuum Breaker 3 4 04820 002 53 77 Elbow 90 3 4 Brass 04730 206 04 34 Elbow 90 3 4 Brass 04730 206 04 34 Nipple 3 4 x 6 Long 05700 001 26 74 Fill Line Injector 05700 011 67 99 A new gasket can be ordered using part num ber 05330 111 42 81 ...

Page 12: ...N 5 PARTS SECTION 64 INCOMING PLUMBING ASSEMBLY ELECTRIC GAS HEATED MODELS 1 2 3 7 7 4 4 7 4 5 5 5 5 6 6 6 6 6 6 8 8 8 9 9 9 9 10 10 11 12 12 13 13 14 14 15 16 17 17 18 19 19a 20 21 22 22 2 For the CGP models an elbow replaces the regulator For the CGP models an elbow replaces the regulator ...

Page 13: ...0 8 3 Union 3 4 NPT Brass 04730 212 05 00 9 4 Adapter 3 4 Male 04730 401 11 01 10 2 Tee Copper 3 4 CU x CU x CU 04730 411 46 01 11 1 Tube Copper 3 4 x 3 Long 05700 000 54 85 12 2 Nipple 3 4 NPT Brass 6 Long 05700 001 26 74 13 2 Tee Copper 3 4 x 3 4 x 1 2 04730 411 03 01 14 2 Adapter Threaded 1 4 04730 401 41 01 15 1 Valve Ball Test Cock 1 4 NPT 04810 011 72 67 16 1 Gauge 0 100 PSI 06685 111 88 34 ...

Page 14: ...Piping Assembly 05700 002 51 15 Incoming Plumbing Support Bracket 05700 002 50 70 Nipple 3 4 Close Brass 04730 207 34 00 Solenoid Valve 3 4 110V 04810 100 53 00 Valve 3 4 Pressure Reducing 04820 002 51 53 Y Strainer 3 4 Brass 04730 717 02 06 Inlet Plumbing Mounting Bracket 2 per 05700 002 51 41 Clamp Pipe 2 per 05700 000 35 06 Elbow 3 4 NPT 90 Brass 04730 206 13 00 Nipple 3 4 Close Brass 04730 207...

Page 15: ...ure 3 4 NPT Brass 06685 011 58 22 4 Nipple 3 4 NPT x 2 Long Brass 04730 207 46 00 5 Elbow Brass 90 3 4 04730 206 13 00 6 Nipple 3 4 NPT Close Brass 04730 207 34 00 7 Coupling 3 4 FNPT x 3 4 FNPT Brass 04730 011 87 95 8 Adapter 3 4 Male 04730 401 11 01 9 Tube Copper 3 4 x 3 7 16 Long 05700 011 72 70 10 Adapter 1 2 NPT x Male 04730 401 07 01 11 Tee Copper 3 4 x 3 4 x 1 2 04730 411 03 01 1 8 9 11 9 8...

Page 16: ...pple 3 4 NPT x 2 Long Brass 04730 207 46 00 Union 3 4 NPT Brass 04730 212 05 00 Adapter 3 4 Brass 04730 401 11 01 Tube Copper 3 4 x 24 Long 05700 021 76 53 Elbow 3 4 Copper to Copper Female 04730 406 16 01 Tube Copper 3 4 x 49 1 2 Long 05700 031 87 98 Elbow 3 4 Copper to Copper Female 04730 406 16 01 Elbow 3 4 90 Street Copper to Copper 04730 406 40 01 Tube Copper 3 4 x 5 7 8 Long 05700 011 87 96 ...

Page 17: ...ple 3 4 NPT Close Brass 04730 207 34 00 Water Arrestor 1 2 NPT 06685 100 05 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 Water Arrestor 1 2 NPT 06685 100 05 00 Bushing 3 4 x 1 2 04730 002 01 34 Tee Brass 3 4 x 3 4 x 3 4 04730 211 01 34 Nipple Close 3 4 04730 207 34 00 Regulator Pressure 3 4 06685 011 58 22 WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION WATER HAMMER ARRESTOR OPTION ...

Page 18: ...hragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat against the pilot port Make sure the o ring is in place then lower the bonnet and enclosing tube assem bly over the plunger Screw the bonnet assembly snugly down o...

Page 19: ...002 74 84 Coil Nut 05310 011 17 85 Flat Washer 05700 001 17 87 Coil Gasket 05700 001 17 86 SERVICE NOTE Jackson HIGHLY recom mends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time WASH TANK COIL ASSEMBLY RIGHT TO LEFT 05700 002 81 44 Coil Weldment 05700 031 88 30 Stand a Weldment 05700 002 74 82 Coil Gasket 05700 001 17 86 Coil Nut ...

Page 20: ...Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 5 PARTS SECTION 72 STEAM INLET PLUMBING ASSEMBLY LEFT TO RIGHT MODELS 1 2 3 4 5 15 14 8 10 10 9 8 10 11 12 10 13 11 12 13 12 10 12 11 7 11 10 6 9 12 16 9 ...

Page 21: ...0 907 01 34 6 1 Nipple 3 4 NPT x 17 Long Black Iron 05700 002 74 16 7 1 Nipple 3 4 NPT x 26 1 2 Long Black Iron 05700 002 74 17 8 2 Nipple 3 4 NPT x 2 Long Black Iron 04730 907 02 34 9 4 Elbow 90 3 4 NPT Black Iron 04730 906 10 34 10 6 Elbow 90 3 4 NPT Street Black Iron 04730 011 87 37 11 4 Union 3 4 NPT Black Iron 04730 912 01 00 12 5 Nipple Close 3 4 NPT Black Iron 04730 907 04 00 13 2 Valve Sol...

Page 22: ...es Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 5 PARTS SECTION 74 STEAM INLET PLUMBING ASSEMBLY RIGHT TO LEFT MODELS 1 2 3 4 5 6 7 10 9 11 11 11 11 8 12 15 15 16 14 13 9 9 12 TOP VIEW FRONT VIEW ...

Page 23: ...730 907 01 34 6 1 Tee 3 4 x 3 4 x 3 4 Black Iron 04730 002 74 14 7 2 Nipple 3 4 NPT x 4 Long Black Iron 04730 907 02 34 8 6 Elbow Street 3 4 NPT 90 Black Iron 04730 011 87 37 9 4 Elbow 3 4 NPT 90 Black Iron 04730 906 10 34 10 1 Nipple 3 4 NPT x 7 Long Black Iron 05700 002 74 15 11 4 Union 3 4 NPT Black Iron 04730 912 01 00 12 5 Nipple 3 4 NPT Close Black Iron 04730 907 01 00 13 1 Nipple 3 4 NPT x ...

Page 24: ... NPT Black Iron 04730 907 01 00 3 Union 3 4 NPT Black Iron 04730 912 01 00 4 Nipple 3 4 x 18 Long Black Iron 05700 002 74 10 5 Elbow 90 Street 3 4 NPT Black Iron 04730 011 87 37 6 Elbow 90 3 4 NPT Black Iron 04730 906 10 34 7 Reducer 3 4 NPT to 1 2 NPT Black Iron 04730 911 02 34 8 Nipple 3 4 NPT x 26 1 2 Long Black Iron 04730 911 02 34 5 3 6 4 7 1 2 1 6 6 7 6 2 2 2 3 8 TOP PLUMBING 05700 002 81 66...

Page 25: ... 02 77 2 Nipple Close 3 4 Black Iron 04730 907 01 00 3 Union 3 4 NPT Black Iron 04730 912 01 00 4 Elbow Street 90 Black Iron 04730 011 87 37 5 Nipple 3 4 NPT x 22 Long Black Iron 05700 002 74 08 6 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 7 Reducer 3 4 NPT x 1 2 NPT 04730 911 02 34 8 Nipple 3 4 NPT x 18 Long Black Iron 05700 002 74 10 4 1 3 5 7 6 2 7 8 6 4 4 3 2 1 TOP PLUMBING BOTTOM PLUMBING ...

Page 26: ...asket 05330 200 02 70 3 1 Terminal Board 05940 002 78 97 4 1 Thermostat Bracket 05700 011 81 64 5 1 Decal Thermostat Regulating 09905 011 84 31 6 1 Thermostat Wash Regulating 06401 140 00 32 7 1 Fitting 1 4 Imperial Brass 05310 924 02 05 See Wash Tank Coil Assembly page See Hose Connections page Connects with 3 4 90 Elbow Brass 04730 206 13 00 3 4 Close Brass Nipple 04730 207 34 00 Coil Box Weldme...

Page 27: ...N Mfg No 1 2 Plumbing Assembly Inlet Discharge Rinse Tank 05700 002 51 24 2 1 Tube Dispersion Weldment 05700 002 46 16 3 1 Tank GP Rinse 05700 002 45 05 4 1 Bracket Upper Rinse Tank 05700 002 67 13 5 1 Bracket Lower Rinse Tank 05700 002 67 14 6 1 Nipple 3 4 NPT x 4 Long 04730 207 05 00 7 3 Elbow 3 4 NPT 90 Brass 04730 206 13 00 8 1 Nipple 3 4 NPT x Closed Brass 04730 207 34 00 1 7 4 8 7 6 6 2 7 1 ...

Page 28: ...730 207 34 00 Elbow 3 4 90 Brass 2 per 04730 206 13 00 Pump Recirculating with Adapters 05700 002 51 28 Pump Recirculating Modified 05700 002 81 22 Pump Recirculating 06105 002 05 26 Mounting Bracket 05700 002 25 74 Mounting Bracket 05700 002 23 61 Used on AJ 64CGP AJ 86CGP AJ 100CGP units right to left units and the AJ 64CGP left to right unit Used only on AJ 86CGP left to right units ...

Page 29: ...on 05700 002 52 75 05700 002 51 38 C Hose Wash Coil Assembly 05700 002 52 76 04720 011 94 10 66 D Hose Wash Fill Supply 05700 003 03 97 05700 003 03 99 E Hose connection to existing gas booster outlet fitting F Hose connection to existing gas booster inlet fitting G Hose Coil Recirculating 05700 002 17 71 05700 002 17 71 Gas Booster Connection Kit 05700 002 51 73 includes 18 Feet of 3 4 Hose 4 3 4...

Page 30: ... Copper 1 1 2 OD x 2 Long 05700 011 87 16 5 2 Connector No Hub 1 1 2 04720 604 06 00 6 2 Elbow 1 1 2 Street Brass 90 04730 206 32 00 7 2 Valve Ball 1 1 2 NPT 04820 111 71 46 8 1 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 9 1 Rinse Nipple Weldment 05700 021 84 61 10 1 Fitting Barbed 1 1 2 NPT x 1 1 2 04730 011 69 92 11 1 Nipple Brass 1 1 2 x 3 Long 04730 011 87 04 NOTE 1 Component is shown for in...

Page 31: ... 05700 002 79 12 6 5 Connector No HUB 1 1 2 04720 604 06 00 7 3 Ball Valve 1 1 2 04820 011 71 46 8 2 Tube Copper 1 1 2 OD x 7 3 4 Long AJ 86 Models 05700 021 84 24 2 Tube Copper 1 1 2 OD x 13 3 4 Long AJ 100 Models 05700 021 88 17 9 5 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 10 2 Elbow 1 1 2 NPT Brass Street 04730 206 32 00 11 4 Tee Brass 1 1 2 NPT 04730 011 69 93 12 4 Tube Copper 1 1 2 OD x 2...

Page 32: ...ls 05700 021 84 28 6 5 Connector No Hub 1 1 2 04720 604 06 00 7 5 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 8 4 Tee 1 1 2 NPT x 1 1 2 NPT x 1 1 2 NPT 04730 011 69 93 9 1 Nipple 1 1 2 NPT x 3 Long Brass 04730 011 87 04 10 1 Rinse Nipple Weldment 05700 021 84 61 11 4 Tube Copper 1 1 2 x 2 Long 05700 011 87 16 12 2 Elbow 1 1 2 NPT 90 Brass Street 04730 206 32 00 13 2 Tube Copper 1 1 2 x 7 3 4 Long...

Page 33: ... 1 4 from the bottom of the Tee Tighten the Modified Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks Thermostat 05930 003 13 65 Solenoid Valve 04810 100 09 18 To Cold Water Supply Nipple Close 1 2 NPT Not Shown 04730 207 15 00 Valve Check 1 2 Not Shown 04820 002 55 77 Lid Drain Quench 05700 002 67 16 Box Drain Que...

Page 34: ...1 70 58 460 3 60 06105 121 70 58 POWER RINSE MOTOR CHART Model s Volts Phase Hz Part Number AJ 100 s 208 1 60 06105 121 70 57 230 1 60 06105 121 70 57 208 3 60 06105 121 70 58 230 3 60 06105 121 70 58 460 3 60 06105 121 70 58 See Motor Chart Below Key 3 16 x 1 Long 05700 011 89 17 Pump Plate 05700 021 71 83 Cap Screw 3 8 16 x 2 05305 011 74 98 Wash Impeller 05700 031 67 45 Power Rinse Impeller AJ ...

Page 35: ...ate pieces of the weldment are not available for purchase Prewash Pump Weldment AJ 86 AJ 100 Left to Right models 05700 002 10 62 The prewash pump weldment is a single part Separate pieces of the weldment are not available for purchase Prewash Pump Weldment AJ 86 AJ 100 Right to Left models 05700 002 11 96 Intake Suction Scoop Weldment 05700 021 87 60 The power rinse pump weldment is a single part...

Page 36: ...Arm Assembly 05700 031 74 99 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during nor mal operation Replacement Kit Note The replacement kit for the end cap includes the endcap lanyard mounting screw and the locknut Upper Wash Manifold Support Bracket 05700 021 73 97 Replacement Kit Note ...

Page 37: ... Lanyard 6 per 05340 011 72 46 Locknut 10 24 with Nylon Insert 05310 373 01 00 Lower Wash Arm Manifold Weldment 05700 031 67 29 Manifold Quick Release Key 05700 011 94 45 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation Lower Wash Arm Support Bracket 05700 011 71 20 S...

Page 38: ...Long 05305 173 12 00 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is rec ommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation Complete Upper Power Rinse Arm Assembly 05700 031 91 46 Complete Lower Power Rinse Arm Assembly 05700 031 91 47 End Cap 05700 011 67 11 Screw 10 32 x 3 8 Long 05305 173 12 00 Lower Wash Arm Manifol...

Page 39: ...flow Plate 05700 002 53 62 Left Rinse Pan Locator Bracket 05700 021 92 38 Right Rinse Pan Locator Bracket 05700 021 92 37 Rinse Tray Weldment All models except CGP 05700 031 66 75 Rinse Tray Weldment CGP models only 05700 031 66 75 Optional Parts for CGP Models Locknut 1 4 20 with Nylon Insert 05310 374 01 00 End plugs can be ordered using part number 04730 209 07 37 O Ring 05330 011 74 55 Retaini...

Page 40: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 5 PARTS SECTION 92 DRIVE ASSEMBLY 1 2 3 4 11 12 13 18 17 14 15 16 5 6 7 8 9 10 See Detail A ...

Page 41: ...r 05700 011 89 18 9 1 Drive Socket 05700 021 67 39 10 1 Drive Plate 05700 021 67 42 11 2 Pillow Block 03120 021 71 87 12 1 Drive Spring 05315 011 83 51 13 2 Shaft Collar 05700 011 89 18 14 1 Drive Motor Mounting Bracket 05700 031 73 56 15 1 Adjuster Spring 05315 011 71 90 16 1 Adjusting Handle Weldment 05700 021 72 28 17 1 Drive Motor Replacement Kits 1 Drive Motor 208 230 Volt 60 Hz Single Phase ...

Page 42: ... 42 2 1 Prewash Door Weldment No Emboss Right to Left Model 05700 003 13 40 Wash Door Stiffener Not Shown 05700 031 83 43 Prewash Door Stiffener Not Shown 05700 031 83 57 Door Catch Weldment 05700 031 84 80 2 Door Stop 05700 002 05 46 Door Glide 05700 111 70 92 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 1 Door Switch Magnet 05700 111 51 68 Screw 8 32 x 1 4 Long 05305 172 09 00 Wash Door Hand...

Page 43: ... ment a gasket and the mounting hardware The guide block kit con tains both blocks and a gasket Service Note It is highly recommended that when changing out one guide block that the other be changed out as well along with the gasket Guide Block Replacment Kit 06401 003 10 15 Pawl Bar Roller Replacement Kit 06401 003 11 80 Replacement Kit Notes The replacement kit for the pawl bar roller comes with...

Page 44: ...embly Prison Package AJ 64 05700 031 81 03 05700 031 81 03 18 06401 131 81 02 06401 231 81 02 AJ 86 05700 041 83 67 05700 002 81 34 24 06401 131 83 75 L R 06401 331 83 75 06401 231 83 75 R L AJ 86 N A 05700 003 13 63 24 N A L R N A With Side Loader 05700 003 13 64 R L N A AJ 100 05700 041 91 13 05700 041 91 13 28 06401 141 91 05 06401 241 91 05 09515 021 69 00 Pawl Bar Dog Casting Pawl Bar Weldmen...

Page 45: ...sembly 05700 002 74 55 05700 041 83 72 05700 041 94 90 RIGHT TO LEFT COMPONENT AJ 64 MODELS AJ 86 MODELS AJ 100 MODELS Start Actuator 05700 021 72 39 05700 021 72 39 05700 021 72 39 Prewash Actuator Not Applicable 05700 021 76 96 05700 021 76 96 Wash Actuator 05700 021 72 39 05700 021 72 39 05700 021 72 39 Power Rinse Actuator 05700 021 72 39 05700 021 72 39 05700 021 72 39 Final Rinse Actuator 05...

Page 46: ... Plate Replacment Kit 06401 003 10 00 Replacment Kit Note The kit for the hole direction plate comes with the plate a new gasket and the mounting hardware Pipe Clamp 05700 000 35 05 Rinse Drain Plate Replacment Kit CGP Models Only 06401 003 10 07 Rinse Drain Plug Replacement Kit 06401 003 10 06 Rinse Drain Weldment Replacement Kit 06401 003 10 05 Rinse Drain Plate Gasket 05330 011 72 27 Replacemen...

Page 47: ...69 70 Wash Manifold Weldment 05700 031 71 13 Secured to the Hood Weldment with Washer Flat S S 1 4 ID 05311 174 01 00 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 Shoulder Bolt Wingnut Weldment 05700 002 46 02 Wash Fill Tube Weldment 05700 021 71 21 Prewash Fill Tube Weldment AJ 86 AJ 100 Models Only 05700 021 74 76 Vellumoid Gasket 05330 111 42 81 Secured with Locknut 1 4 20 with Nylon Insert...

Page 48: ...ack Strainer Weldment 05700 021 85 11 Drain Guard Strainer Weldment 05700 002 09 15 Front Strainer Weldment 05700 021 85 10 Screen Strainer with Handle Weldment 05700 002 09 04 Overflow Strainer Support 05700 001 96 48 Tub Strainer Weldment CGP Models 05700 002 03 21 Wash Intake Strainer Weldment CGP Models 05700 002 51 52 ...

Page 49: ...Tank Float Switch Replacment Kit 06401 003 11 75 Prewash Tank Float Switch Replacment Kit 06401 003 11 76 Replacment Kit Note The float switch replacement kits contain the float switch with associated terminals the flat washer and the nut Service Agent Note Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the ...

Page 50: ... 011 73 82 Curtain 24 1 2 Long x 20 1 2 Wide CGP MODELS ONLY 08415 002 47 37 Extra Long Curtain Decal CGP MODELS ONLY 09905 002 52 69 Middle Curtain Hook 05700 011 72 65 Curtain Hook 05700 011 83 54 Limit Switch Bracket 05700 021 71 18 Conveyor Switch Replacement Kit 06401 003 11 79 Replacement Kit Note The conveyor switch replacement kit comes with the switch a terminal and a wire nut Service Not...

Page 51: ... Vent Cowl Cover Replacement Kit 06401 003 10 16 Gasket Top Vent Cowl 05330 031 83 47 Vent Cowl Replacement Kit 06401 003 11 62 Gasket Side Vent Cowl 05330 031 83 48 VENT SCOOP OPTION Replacement Kit Note The kit for the vent cowl comes with the vent cowl weldment new gaskets and the lock nuts needed to mount it Vent Scoop Assembly 05700 002 04 08 ...

Page 52: ...ITCH OPTIONS Delay Timer 05945 011 65 44 2 Din Rail 05700 002 36 09 Kit Exhaust Fan Electric Steam Models 05700 031 90 53 Kit Exhaust Fan Gas Models 05700 003 14 59 Terminal Board 05940 011 84 41 Limit Switch 05930 002 62 81 Striker Plate Limit Switch Assembly 05700 002 62 94 FAN LOAD ON TIMER OUTPUT 5A 1 4HP 240 V AC MAX Decal Fan Load 09905 003 32 20 ...

Page 53: ... 58 2 1 Actuator Switch Replacement Kit 06401 003 10 64 3 2 Spacer 05700 011 71 44 4 1 Leg Socket Replacement Kit 06401 003 09 79 5 1 Leg Support Replacement Kit 06401 003 09 80 6 1 Bullet Foot 05340 108 01 03 1 2 3 Side loader track assembly left to right model shown Replacement Kits Notes The actuator switch replacement kit comes with the actuator weldment mounting hardware and 2 spacers The leg...

Page 54: ...6401 231 86 90 Replacement Kit Note The kits for the pawl bars come with the bar weldment 3 dogs and the hardware Replacement Kit Note The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars Pawl Bar Roller Bracket 05700 031 77 94 Replacement Kit Note The conveyor switch replacement kit comes with the switch a termi nal and a wire nut Service Note...

Page 55: ...Replacement Kit Right to Left 06401 003 11 83 Replacement Kit Note The replacement kit s for the vent cowls come with the cowls the gaskets and mounting hardware Replacement Kit Note The cover kit contains the cover and the hardware for mounting it Vent Cowl Gasket Top 05330 031 83 47 Vent Cowl Gasket Side 05330 031 83 48 Service Note One of the side gaskets that come in the kit will need to be cu...

Page 56: ...ecal L1 L2 09905 002 78 67 Ground Lug 05940 200 76 00 Spacer Terminal Block Decal Ground 09905 011 86 86 Thermostat 06680 500 01 77 Conduit Fitting 231 x 394 05975 011 49 03 Terminal Block Replacement Kit 06401 003 11 78 Control Box with Decal 06401 002 78 87 Light Red 05945 111 21 57 Power Switch 05930 011 49 55 Replacement Kit Note The kit for the control box cover comes with the decals and the ...

Page 57: ...Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 5 PARTS SECTION 109 D226 STEAM BOOSTER PLUMBING ASSEMBLY 17 2 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 31 7 32 33 30 ...

Page 58: ...e Gauge 06685 111 88 34 16 1 Steam Relief Valve 04820 100 07 06 17 2 Nipple 3 4 NPT x 4 Long Brass 04730 207 05 00 18 2 Tee 3 4 NPT x 3 4 NPT x 3 4 NPT Brass 04730 211 01 34 19 1 Bushing 2 NPT x 1 NPT Black Iron 04730 002 94 51 20 3 Elbow 90 1 NPT Black Iron 04730 906 03 34 21 2 Nipple 1 NPT x 4 Long Black Iron 04730 907 09 34 22 1 Elbow 90 Street 3 4 NPT Black Iron 04730 011 87 37 23 1 Nipple Pig...

Page 59: ...essure 06685 111 88 34 6 Glide Door Edge 05700 111 70 92 2 Magnet Door Reed Switch 05930 111 51 68 2 O Ring Prewash Manifold 05330 400 12 08 2 O Ring Wash Manifold 05330 011 74 56 1 Overload Drive Motor 05945 111 68 39 1 Overload Wash Motor 05945 111 68 40 1 Relay 120v 3 PDT 05945 111 72 51 1 Relay 120v 50 60Hz 3A Control 05945 111 35 19 1 Repair Kit 3 4 Vacuum Breaker 04820 001 60 57 4 Roller Paw...

Page 60: ...63 59 3 1 Clamp Hose 5 5 8 to 6 04730 011 34 90 4 1 Reducer Bushing 1 1 4 to 1 04730 002 73 62 5 1 Reducer Bushing 1 to 3 4 04730 011 65 14 6 1 Elbow 90 Deg 1 Street 04730 002 11 99 7 1 Nipple 1 NPT x 6 Long Brass 04730 002 12 00 8 1 Elbow 90 Deg Brass Female 04730 002 12 55 9 4 Lockwasher 1 4 05311 274 01 00 10 4 Bolt 1 4 20 x 1 2 Long 05305 274 02 00 11 4 Nut Hex S S 1 4 20 05310 274 01 00 12 1 ...

Page 61: ...113 SECTION 6 ELECTRICAL SCHEMATICS ...

Page 62: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 114 ...

Page 63: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 115 ...

Page 64: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 116 ...

Page 65: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 117 ...

Page 66: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 118 ...

Page 67: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 119 09905 031 95 56 ...

Page 68: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 120 ...

Page 69: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 121 9905 002 55 96a ...

Page 70: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 122 ...

Page 71: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 123 ...

Page 72: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 124 ...

Page 73: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 125 ...

Page 74: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 126 ...

Page 75: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 127 09905 031 80 35 ...

Page 76: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 128 ...

Page 77: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 129 ...

Page 78: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 130 ...

Page 79: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE AJ 100CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 131 ...

Page 80: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE 132 ...

Page 81: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 133 ...

Page 82: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 134 ...

Page 83: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE 135 09905 002 46 98 ...

Page 84: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 136 ...

Page 85: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS AJ 100CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 137 ...

Page 86: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE PRIMARY SIDE 138 ...

Page 87: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE SECONDARY SIDE 139 ...

Page 88: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE PRIMARY SIDE 140 ...

Page 89: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE SECONDARY SIDE 141 ...

Page 90: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 460 VOLTS 60 HZ THREE PHASE PRIMARY SIDE 142 ...

Page 91: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP AJ 100CGP 460 VOLTS 60 HZ THREE PHASE SECONDARY SIDE 143 ...

Page 92: ...AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 6 ELECTRICAL SCHEMATICS CONVEYOR EXHAUST FAN HOOKUP 144 ...

Page 93: ...ICS D226 STEAM BOOSTER DRAIN QUENCH SYSTEM SIDE LOADER 145 E1 E2 FS1 TS1 S1 S1 L2 L1 GND OFF OFF ON ON TS1 THERMOSTAT FS1 SOLENOID COIL S1 POWER SWITCH E1 POWER LIGHT E2 SOLENOID LIGHT D226 J120 STEAM BOOSTER OPTION 120 200 208 230 VOLT 60 HZ 1PH 09905 002 78 56 D Drain Quench System 64 CONVEYORS 86 100 CONVEYORS ...

Page 94: ...146 SECTION 7 JACKSON MAINTENANCE REPAIR CENTERS ...

Page 95: ...FAX 650 635 1919 pndappl aol com P D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO...

Page 96: ...LIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS C...

Page 97: ...4 4427 FAX 314 638 0135 KAEMMERLIN PARTS SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 753...

Page 98: ...ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 ...

Page 99: ... 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS SVC 4874 S CATHERINE ...

Page 100: ...FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 AJ 64 Conveyor Series Technical Manual 76...

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