Jackson MSC TEMPSTAR HH Service Manual Download Page 4

Jackson MSC Inc. provides technical support for all of the dish-
machines detailed in this manual. We strongly recommend that
you refer to this manual before making a call to our technical sup-
port staff. Please have this manual with you when you call so that
our staff can refer you, if necessary, to the proper page. Technical
support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday
through Friday. Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-5672. Please
remember that technical support is available for service  person-
nel only.

VISUAL INSPECTION:

Before installing the unit, check the con-

tainer and machine for damage. A damaged container is an indi-
cator that there may be some damage to the machine. If there is
damage to both the container and machine, do not throw away the
container. The dishmachine has been inspected and packed at
the factory and is expected to arrive to you in new, undamaged
condition. However, rough handling by carriers or others may
result in there being damage to the unit while in transit. If such a
situation occurs, do not return the unit to Jackson; instead, contact
the carrier and ask them to send a representative to the site to
inspect the damage to the unit and to complete an inspection
report. You must contact the carrier within 48 hours of receiving
the machine. Also, contact the dealer through which you pur-
chased the unit.

UNPACKING THE DISHMACHINE:

Once the machine has been

removed from the container, ensure that there are no missing
parts from the machine. This may not be obvious at first. If it is dis-
covered that an item is missing, contact Jackson immediately to
have the missing item shipped to you. 

LEVEL THE DISHMACHINE:

The dishmachine is designed to

operate while being level. This is important to prevent any dam-
age to the machine during operation and to ensure the best
results when washing ware. The unit comes with adjustable bullet
feet, which can be turned using a pair of channel locks or by hand
if the unit can be raised safely. Ensure that the unit is level from
side to side and from front to back before making any connec-
tions.

PLUMBING THE DISHMACHINE:

All plumbing connections must

comply with all applicable local, state, and national plumbing
codes. The plumber is responsible for ensuring that the incoming
water line is thoroughly flushed prior to connecting it to any com-
ponent of the dishmachine. It is necessary to remove all foreign
debris from the water line that may potentially get trapped in the
valves or cause an obstruction. Any valves that are fouled as a
result of foreign matter left in the water line, and  any expenses
resulting from this fouling, are not the responsibility of the manu-
facturer.

CONNECTING THE DRAIN LINE:

The drain is a gravity dis-

charge drain. All piping from the 1 1/2” FNPT connection on the
wash tank must be pitched (1/4” per foot) to the floor or sink drain.
All piping from the machine to the drain must be a minimum 1 1/2”
I.P.S. and shall not be reduced. There must also be an air gap
between the machine drain line and the floor sink or drain. If a
grease trap is required by code, it should have a flow capacity of
5 gallons per minute.

WATER SUPPLY CONNECTION: 

Ensure that you have read the

section entitled “PLUMBING THE DISHMACHINE” before pro-
ceeding. Install the water supply line (3/4” pipe size minimum) to
the dishmachine line strainer using copper pipe. It is recommend-
ed that a water shut-off valve be installed in the water line between
the main supply and the machine to allow access for service. The
water supply line is to be capable of 20 PSI “flow” pressure at the
recommended temperature indicated on the data plate. 

Do not confuse static pressure with flow pressure. Static pressure
is the line pressure in a “no flow” condition (all valves and services
are closed). Flow pressure is the pressure in the fill line when the
fill valve is opened during the cycle.

It is also recommended that a shock absorber (not supplied) be
installed in the incoming water line. This prevents line hammer
(hydraulic shock), induced by the solenoid valve as it operates,
from causing damage to the equipment.

PLUMBING CHECK:

Slowly turn on the water supply to the

machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks
must be repaired prior to placing the machine in operation.

ELECTRICAL POWER CONNECTION:

Electrical and grounding

connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or
other electrical codes.

Disconnect electrical power supply and place a tag at the discon-
nect switch to indicate that you are working on the circuit.

The dishmachine data plate is located on the right side and to the
front of the machine. Refer to the data plate for machine operat-
ing requirements, machine voltage, total amperage load and seri-
al number.

To install the incoming power lines, open the control box. This will
require taking a phillips head screwdriver and removing the four
(4) screws on the front cover of the control box. Install 3/4” conduit
into the pre-punched holes in the back of the control box. Route
power wires and connect to power block and grounding lug. Install
the service wires (L1, L2, & L3 (three phase)) to the appropriate
terminals as they are marked on the terminal block. Install the
grounding wire into the lug provided. Tighten the connections. It is
recommended that “DE-OX” or another similar anti-oxidation
agent be used on all power connections.

VOLTAGE CHECK:

Ensure that the power switch is in the OFF

position and apply power to the dishmachine. Check the incoming
power at the terminal block and ensure it corresponds to the volt-
age listed on the data plate. If not, contact a qualified service
agency to examine the problem. Do not run the dishmachine if the
voltage is too high or too low. Shut off the service breaker and
mark it as being for the dishmachine. Advise all proper personnel
of any problems and of the location of the service breaker.
Replace the control box cover and tighten down the screws. 

INSTALLATION INSTRUCTIONS

2

Summary of Contents for TEMPSTAR HH

Page 1: ...TEMPSTAR HH TEMPSTAR HH NB SERVICE M MANUAL March 26 2002 P N 7610 002 23 32 REV C Visit Jackson on the Internet at www jacksonmsc com HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINES...

Page 2: ...tilever Arm Assembly 17 Yoke Assembly 18 Door Brackets 19 Incoming Plumbing Outlet Plumbing Assembly Tempstar HH 20 Incoming Plumbing Assembly Tempstar HH NB 22 Solenoid Valve Repair Kit Vacuum Breake...

Page 3: ...S PER MINUTE 73 FRAME DIMENSIONS WIDTH 25 3 4 DEPTH 25 1 4 HEIGHT 68 1 2 STANDARD TABLE HEIGHT 34 MAXIMUM INSIDE CLEARANCE 27 RACKS DISH 20 X 20 OPTIONAL GLASS SILVER 20 X 20 OPTIONAL ELECTRICAL REQUI...

Page 4: ...inimum 1 1 2 I P S and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity...

Page 5: ...through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the doors completely...

Page 6: ...e the cam timer will move for the first 30 seconds of the wash cycle The cycle delay timer will then cause the cam timer to stop in order to increase the length of the wash cycle The red light on the...

Page 7: ...the wash pump Tighten the hose clamps Problem Will not rinse during autocycle 1 Defective rinse solenoid Repair or replace the rinse solenoid as required 2 Faulty fill microswitch Replace microswitch...

Page 8: ...TH DISHTABLE 4 ALL DIMENSIONS IN INCHES 68 1 2 73 3 4 86 1 4 15 3 8 25 1 4 3 25 LEGEND A DRAIN 1 1 2 I P S B WATER INLET 3 4 I P S C ELECTRICAL CONNECTION D STANDARD WALL CLEARANCE WITH DISHTABLE IS 4...

Page 9: ...RNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 OPENING 25 1 4 2 1 4 4 MIN 2 1 2 4 MIN 20 1 2 OPENING 25 1 4 20 1 2 3 4 1 1 2 ROLL 4...

Page 10: ...MAIN ASSEMBLY 8 1 3 4 2 5 6 2 7 8 11 10 12 9 Represents an item not shown...

Page 11: ...r Lower Front 5700 031 76 77 2 Glide Lower Door 5700 002 23 64 4 1 Door Lower Left Assembly 5700 002 01 32 1 Door Lower Left 5700 031 76 79 2 Glide Lower Door 5700 002 23 64 5 1 Cover Front Panel 5700...

Page 12: ...CONTROL BOX ASSEMBLY 10 4 7 8 9 13 29 30 31 32 27 28 25 26 14 11 15 16 17 10 11 12 1 2 3 5 6 24 11 22 23 21 18 19 20 21 Represents an item not shown...

Page 13: ...303 31 00 15 1 Contactor 2 Pole 220V 20AMP 5945 109 03 69 16 3 Screw 10 32 x 3 8 Phillips Pan Head 5305 173 26 00 17 1 Timer Cycle Delay 5945 002 13 78 18 1 Terminal Block 3 Pole 5940 011 48 27 19 1...

Page 14: ...ong Hex 5305 274 02 00 6 2 Right Left Front Outer Door Guide 5700 031 76 85 7 2 Right Left Front Inner Door Guide 5700 031 76 82 8 2 Right Left Front Hood Support Weldment 5700 002 17 68 9 1 Left Rear...

Page 15: ...4 21 9 10 23 21 22 14 23 17 25 26 SEE PAGE ENTITLED WASH RINSE HEATERS 16 Pump Support Bracket Complete Assembly 5700 002 00 46 Nut 1 4 20 Serrated Nut 5310 011 66 49 Pump Support Main Bracket Weldmen...

Page 16: ...0 002 10 19 17 1 Discharge Hose 5700 011 88 24 18 1 Nipple 5700 021 34 84 19 1 Clamp Hose 5 5 8 to 6 4730 011 34 90 20 1 Probe High Water 6680 200 02 68 21 2 Thermostat Bracket 5700 011 73 72 22 1 The...

Page 17: ...t thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situation It is set for 210 F 0 or 10 F with a fixed set point This part is not adjust...

Page 18: ...Weldment 5700 021 50 07 Suction Strain Weldment 5700 002 16 13 Suction Strain Bracket 5700 002 18 28 Rack Guide 5700 001 28 19 Rack Weldment 5700 002 01 01 Screw 10 24 x 1 2 Long 5305 173 18 00 Locknu...

Page 19: ...CANTILEVER ARM ASSEMBLY 17 1 2 3 4 5 6 9 10 7 8 18 19 18 21 20 17 14 16 12 15 13 11 12 14 22...

Page 20: ...Long Hex Head 5305 274 23 00 12 4 Washer 1 4 ID S S 5311 174 01 00 13 2 Sleeve Cantilever Arm 5700 000 85 69 14 4 Locknut 1 4 20 S S Low Profile W nylon Insert 5310 374 02 00 15 2 Screw 1 4 20 X 1 2...

Page 21: ...No 1 6 Door Stop Weldment 5700 002 29 60 2 32 Locknut 1 4 20 w Nylon Insert 5310 374 01 00 3 32 Washer 1 4 20 I D 5311 174 01 00 4 6 Wear Button 5700 011 88 01 5 1 Door Stop 5700 002 00 84 6 1 Door S...

Page 22: ...d tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe dope Compounds can be ejected...

Page 23: ...0 4 Adapter 3 4 Male 4730 401 11 01 11 1 Tube Copper 3 4 x 48 Long 5700 011 87 89 12 2 Elbow 3 4 90 Degree 707 Copper 4730 406 16 01 13 3 Adapter 3 4 604 2 4730 401 10 01 14 1 Tube Copper 3 4 x 3 1 4...

Page 24: ...0 206 04 34 3 1 Nipple Brass 3 4 NPT x 3 4730 011 38 29 4 1 Union Brass 3 4 NPT 4730 212 05 00 5 3 Nipple Close Brass 3 4 NPT 4730 207 34 00 6 1 Valve Solenoid 3 4 NPT 4810 100 03 18 7 1 Tee Brass 3 4...

Page 25: ...y Goes below the plunger O Ring 4810 100 10 18 Diaphragm Retainer Diaphragm 4810 100 10 18 Screen Retainer Mesh Screen Valve Body Complete 220 Volt Solenoid Valve Assembly Mfg No 4810 100 03 18 Coil H...

Page 26: ...SH RINSE ARM MANIFOLD ASSEMBLIES 24 13 18 14 11 12 15 15 14 13 11 2 3 4 5 7 16 8 6 10 5 9 7 1 DETAIL B WASH ARMS MANIFOLD DETAIL A FINAL RINSE ARMS MANIFOLD 12 10 10 10 10 5 17 20 16 2 3 19 5 20 9 17...

Page 27: ...Manifold 5700 111 35 03 9 1 Wash Arm Weldment 5700 021 35 93 10 5 Locknut 1 4 20 S S Hex w Nylon Insert 5310 374 01 00 11 2 Clip Retaining Rinse Head Bushing 5340 112 01 11 12 4 Rinse Arm Washer 5330...

Page 28: ...ER MOUNTING BOX 26 460V Transformer 5950 111 65 93 2 Amp Circuit Breaker 5925 111 64 18 Transformer Mounting Bracket 5700 031 62 82 Transformer Mounting Box 5700 002 10 01 Transformer Mounting Box Top...

Page 29: ...Box Bottom 5700 001 21 26 Safety Door Interlock Box Cover 5700 001 21 27 Other Safety Door Interlock SDI components not shown Pipe Clamp found on the side of the machine 5700 000 35 05 Solenoid Electr...

Page 30: ...EXHAUST FAN CONTROL OPTION 28 Delay Timer 5945 011 65 44 2 Din Rail 5700 002 36 09 Terminal Board 5940 011 84 41...

Page 31: ...rd 5 The panel will clip in at the top inside of the unit 6 The holes in the false panel will line up with the rack assembly holes 7 Re install the screws for the rack assembly which will secure the f...

Page 32: ...30 Tempstar HH ELECTRICAL DIAGRAM 208 230 Volt 60 Hertz Single Three Phase...

Page 33: ...Tempstar HH ELECTRICAL DIAGRAM 460 Volt 60 Hertz Three Phase 31...

Page 34: ...DELIME SWITCH S4 SELECTOR SWITCH CYCLE 4 S5 SELECTOR SWITCH CYCLE 3 S6 SELECTOR SWITCH CYCLE 2 S7 SELECTOR SWITCH CYCLE 1 C1 CYCLE SWITCH C2 AUTO START RESET SWITCH C3 WASH CYCLE SWITCH C4 RINSE FILL...

Page 35: ...Tempstar HH NB ELECTRICAL DIAGRAM 460 Volt 60 Hertz Three Phase 33...

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