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TROUBLESHOOTING

Problem

Possible Cause

Solution

Cylinder does not 

advance, advances 

slowly, or advances in 

spurts.

1. Oil level in pump reservoir is 

low.

2. Release valve open.

3.  Loose hydraulic coupler.

4. Load is too heavy.

5. Air trapped in system.

6. Cylinder plunger binding.

1. Add  old  according  the  maintenance 

instructions.

2. Close the release valve.

3. Check that all couplers are fully tightened.

4. Do not attempt to lift more than rated 

tonnage.

5. Remove air according to the instructions.

6.  Check  for  damage  to  cylinder.  Have 

cylinder serviced by a qualified hydraulic 

technician.

Cylinder advance, 

but does not hold 

pressure.

1. Leaking connection.

2. Leaking seals.

3. Internal leakage in pump.

1. Check that all connections are tight  and 

leak free.

2.  Locate  leak(s)  and  have  equipment 

serviced by qualified hydraulic technician.

3.  Have  pump  serviced  by  a  qualified 

hydraulic technician.

Cylinder does not 

retract, retracts part 

way, or retracts more 

slowly than normal.

1. Pump reservoir is over-filled

2. Loose hydraulic coupler.

3. Air trapped in system.

4.Cylinder retraction spring 

broken or  other cylinder 

damage.

1. Drain oil level to fill mark.

2. Check that all couplers are fully tightened.

3. Remove air according to the instructions.

4. Have cylinder serviced by a qualified 

hydraulic  technician.

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