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Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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Dated : 28/10/2014
Issued By: AS
Page: 174 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
9.9.9 Subassembly H
– Final Assembly
Table 23
– Build Sheet H
No.
Details
Para
Initials
Checked By
Date
H1
Apply Loctite 515 to crankcase halves; lubricate where
necessary
H2
Locate camshaft in crankcase half
H3
Locate 2 crankcase halves over crankshaft
H4
Stage H1 - Stage Inspection of Assembly
-
H5
Apply Loctite 518 to cylinder base flanges
H6
Tension front (2) and rear (2) crankcase studs
H7
Place all through bolts in crankcase for cylinder bases
H8
Fit piston and cylinder Assemblies. Check circlips
H9
Stage H2 - Stage Inspection of Assembly
-
H10
Tension the cylinder base studs/bolts
H11
Fit pushrods and valve gear. Set gap per Table 12
(solid lifter engines)
H12
Apply Loctite 515 to sump sealing faces & fit to cases.
H13
Apply Loctite 515 to induction manifold sealing faces.
Assemble and fit to sump.
H14
Apply Loctite No. 2 to induction tubes & fit to induction
manifold.
H15
Check camshaft timing
H16
Apply Loctite 515 to sealing faces and fit engine mount
plate and gearbox housing
H17
Fit flywheel, alternator mount plate and ignition coils
H18
Fit Carburettor assembly
H19
Fit fuel pump. Apply Loctite 515 to sealing faces.
Apply Loctite 243 on fuel pump screws.
H20
Fit oil pump assembly. Apply Loctite 515 to sealing
faces.
Fit front seal and propeller flange. Torque per Table 9
Apply Loctite 515 to sealing faces.
Fit exhaust system
Stage H3 - Stage Inspection of Assembly
I hereby certify that the above subassembly has been assembled in accordance with the applicable Jabiru
Pty Ltd Instructions and Maintenance procedures.
Signed:
Date:
for Jabiru Aircraft Pty Ltd