IWAKI TC-X030V Operation Manual Download Page 1

Page: 1 / 24

SERVICE BOOK

PUMP OPERATION MANUAL

For safety purposes please be sure to read and follow the instructions

contained within this manual before pump installation and operation.

D082UIE-00

TC-X030V TC-X050A TC-X050S

TC-X050P TC-X050P-PP TC-X050V TC-X050D

Summary of Contents for TC-X030V

Page 1: ...AL For safety purposes please be sure to read and follow the instructions contained within this manual before pump installation and operation D082UIE 00 TC X030V TC X050A TC X050S TC X050P TC X050P PP...

Page 2: ...nder the positive displacement pump category They are powered by compressed air and transfer liquids through the movement of 2 diaphragms connected by a center shaft The pump runs through the use of a...

Page 3: ...danger of serious bodily injury or death CAUTION If you ignore the caution described and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to...

Page 4: ...d fire or spark can create a danger of fire or explosion Therefore the following precautions are strongly advised All peripheral equipment and piping connected to this product should be properly groun...

Page 5: ...ring a hazardous fluid strictly comply with the regulatory procedures such as using proper containers storage conditions etc Always install the piping and exhaust port of this pump away from areas fre...

Page 6: ...t designed to withstand corrosive chemicals Therefore there is a possibility of damage to the pumps non wetted parts through leaks or breakage of the diaphragm as well as liquid or gas permeation thro...

Page 7: ...install the air inlet Airline ball valve by referring to Outside view of 3 Name of parts and materials 1 The maximum applied air pressure of the plastic pump depends on the liquid temperature Table 3...

Page 8: ...old Out Chamber Exhaust Port In Manifold Base Lift Point MODEL 050AT 050ST 050PT 050PT PP 050VT 050DT 030VT Pump Wetted Parts ADC12 SCS14 PPG PP PVDF POM PVDF Diaphragm PTFE PTFE Valve Stopper SUS316...

Page 9: ...ST 050PT 147 5 79 154 6 06 149 5 87 88 3 46 15 0 59 25 0 98 110 4 33 90 3 54 98 3 86 35 1 38 91 3 58 58 2 28 57 2 24 82 3 23 110 4 33 050PT PP 150 5 91 164 6 46 115 4 53 050VT 147 5 79 154 6 06 89 3 5...

Page 10: ...Graph Table 3 Liquid TEMP Max supply air pressure NOTICE This is the measurement method used when determining the pumps performance curves Please refer to the below measurement instruments and testin...

Page 11: ...rom abnormal damage or breakage the inlet pressure must be kept below the following values PTFE Diaphragms 0 02 MPa 3 psi height 2 m 6 6 ft During operation 0 05 MPa 7 psi height 5 m 16 4ft When not i...

Page 12: ...n is to be controlled by a solenoid valve then a three way type valve is recommended A three way solenoid valve allows any trapped air to bleed off in turn improving pump performance Use a flexible ho...

Page 13: ...is positioned below the liquid so that hydraulic pressure is acting on the pump pushing the diaphragms etc if a diaphragm fails then fluid can flow out of the pump under gravity Please carryout prote...

Page 14: ...he main specifications attach a strainer to the pump to stop larger particles Otherwise such particles may cause a malfunction Depending upon changes in pumping conditions such as expanding liquids or...

Page 15: ...lied air pressure may rise Make sure that the pressure is kept within the normal operating range Depending upon the viscosity and specific gravity of the fluid the suction stroke and other conditions...

Page 16: ...ake extreme care 5 Method of cleaning the pump WARNING Before starting operation make sure that the pump is not pressurized Be careful when removing any piping from the pump as any remaining fluid may...

Page 17: ...pump body D Check that all the bolts have the correct torque value E Make sure that there are no cracks in the pump casing or piping F Make sure that the pipe connections are not loose G Make sure tha...

Page 18: ...eck the ball valve material is sufficiently heavy compared to the liquid being pumped Icing on air switching portion Check that the air filter and exhaust are clean and not blocked or restricted Check...

Page 19: ...Air leak on inlet suction side Check that inlet hose or hose fittings are not loose or broken and the pump manifold torque values are correct Check the Inlet manifold O rings are not damaged or missi...

Page 20: ...19 memo...

Page 21: ...20 memo...

Page 22: ...21 Limited Factory Warranty...

Page 23: ...22...

Page 24: ...2015 4...